Forced Induction Custom FI Setup Questions

getting broken exhaust bolt out

Old Mar 6, 2005 | 10:49 PM
  #1  
themadhatter's Avatar
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Default getting broken exhaust bolt out

any body got any advise on how to get broken exhaust bolts out of the exhaust side of a turbo
Old Mar 6, 2005 | 11:24 PM
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Default Re: getting broken exhaust bolt out

bolt extracter
Sears/Craftsman..i think kit is less than $20
Old Mar 6, 2005 | 11:34 PM
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Default Re: getting broken exhaust bolt out

ahh an extractor probably wont get those out, you should drill them out and retap
Old Mar 7, 2005 | 12:15 AM
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Default Re: getting broken exhaust bolt out

Originally Posted by accordepicenter
you should drill them out and retap
use a center punch. start with a small drill bit. increase in size til you get near the threads.
Old Mar 7, 2005 | 12:36 AM
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Default Re: getting broken exhaust bolt out

take it to a machine shop they'll do it for 10 dollars
Old Mar 7, 2005 | 11:12 AM
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Default Re: getting broken exhaust bolt out

I had the same problem accept on my DC header. I took it to my welder and he dropped a tig bead on a nut and welded it onto the stud/bolt sticking out and I put some panther **** on it and those suckers came right out! Saved me $ and a lot of time.

Good luck

Blaze
Old Mar 7, 2005 | 11:20 AM
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Default Re: getting broken exhaust bolt out

A welding shop will heat the cast around it and try to weld another bolt to it. Heating the caast causes it to expand and free it up a little and then they just use a wrech one the weld bolt
Old Mar 7, 2005 | 11:22 AM
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Default Re: getting broken exhaust bolt out

Originally Posted by accordepicenter
ahh an extractor probably wont get those out, you should drill them out and retap
I tried almost everything and this worked the best
Old Mar 7, 2005 | 11:23 AM
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Default Re: getting broken exhaust bolt out

Originally Posted by accordepicenter
ahh an extractor probably wont get those out, you should drill them out and retap
Why wont a extractor work? curious

i personally used one on a manifold but all a remember in the end was using a drill to get it out
And using a long exhaust botl, nut and washers to keep my exhaust together
Old Mar 7, 2005 | 05:34 PM
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Default Re: getting broken exhaust bolt out

those craftsman extractors havent worked that good for me lately. we have a torex bit stuck in a headbolt at school and the craftsman metal they used is getting its *** handed to it by the snap-on broken torex bit. were havin to take it to the welding shop to weld a allen wrench to it so we can turn it out and take the ------ head off. i say take it to the professionals.10bucks=peace of mind
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