Forced Induction Custom FI Setup Questions

subaru IHI exhaust flange/downpipe

Old Nov 3, 2004 | 07:25 PM
  #1  
donalson's Avatar
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Default subaru IHI exhaust flange/downpipe

i pulled out my IHI and have been looking at it... it seems that you can't use a flat peice of metal for the down pipe... this true? it just seems that the WG flapper wouldn't have much room to open w/ flat stock...

those that've used this turbo... how did you get around that issue? i've got a few ideas but am looking for more

thanks
mark
Old Nov 3, 2004 | 11:04 PM
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Default Re:subaru IHI exhaust flange/downpipe

thats a good point. i just looked at mine too.. hmmm. ---- idk lol.

here's my stuff:
http://www.rit.edu/~ltk6260/my-bewst.html
Old Nov 4, 2004 | 12:16 AM
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Default Re:subaru IHI exhaust flange/downpipe

ya i pulled one of the turbos a few years back and got it free from the junkyard... somethin about it not having any wheels on it ;-) but i can't rember what the flange looked like at all

mark
Old Nov 4, 2004 | 12:53 AM
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Default Re:subaru IHI exhaust flange/downpipe

I've got a flat dp flange mounted on my subie mitsu turbo and it opens up fine.
Old Nov 4, 2004 | 01:22 AM
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Default Re:subaru IHI exhaust flange/downpipe

Originally Posted by lkailburn
I notched the flange a little where the wastegate flapper would hit.

I got the turbo upgraded with a 50-trim compressor wheel ( garrett ), clipped the turbine 15degrees, and rebuilt. After I did that, I figured I'd let a little more exhuast out and took the exhuast flange to my work ( they have a plasma cutter ) and we ovaled out a peice of 3 inch piping with a big vise. Then we traced where the 3'' piping would be mounted and then cut the flange. Anyway, check it out. http://pg.photos.yahoo.com/ph/maximu...bum?.dir=/49a9

Car screams on 7psi like it used to on 10psi !!
Old Nov 4, 2004 | 01:22 AM
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Default Re:subaru IHI exhaust flange/downpipe

Also, that's on nice parts bin you got there !!!
Old Nov 4, 2004 | 03:13 AM
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Default Re:subaru IHI exhaust flange/downpipe

Well good news for you guys and bad news for me...
Good news first.. The wastegate diafram only lets the swing arm "swing" so far, and it can't possibly swing far enough to hit the exhuast flange ( tried, but its just not going to happen ) so all of you guys worries are over as far as that subject goes...

Bad news ( me only ). I found that 1 of my only 3 couplers was leaking maissivly ( which is why I was only running 6psi ). So I built a leak tester real fast... I found about 2 descent leaks, and 2 pin hole leaks, but I guess its good I found them.
Old Nov 4, 2004 | 01:07 PM
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Default Re:subaru IHI exhaust flange/downpipe

haha thats about what i was thinking... 4" exhaust... other thing i was thinking... also was thinking to put a bit of metal on the backside of the flange so the exhaust and WG where fairly divided keeping turbulance to a minimum... i've seen a few sr20 DP's for t25's like that.

but i think the 3" thing looks easier... did you just use a long stright pipe and cut to suite?...

thanks
mark
Old Nov 4, 2004 | 10:45 PM
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Default Re:subaru IHI exhaust flange/downpipe

Originally Posted by 89dxhunchback
Also, that's on nice parts bin you got there !!!
why thank you. i fully enjoy looking at it often hahah

well thats good news about the flange. i was worried for a while
Old Nov 4, 2004 | 11:03 PM
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Default Re:subaru IHI exhaust flange/downpipe

Originally Posted by lkailburn

why thank you. i fully enjoy looking at it often hahah
hey I did the same thing before everything got installed....I layed the parts all over my room lol
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