Making a manifold.
ok guys i have gotten a few emails on where to locate and make up your own manifold. ill try to explain some steps and where to locate the parts.
now with 90 elbows and Tee's u can create any kind of manifold u want as you guys have seen beau do with the stainless steel manifold hes making right now.
ok www.mcmaster.com has eveything u could possibly think of but i think there prices are outrageous. (5.59 for 1 1/2" elbow is crap, i can get em for 2.50$ cdn.) but if you choose to buy off mcmaster here is what u have to search
"Unthreaded Steel Butt-Weld Pipe Fitting"
"Butt-Weld (Aluminum) Pipe Fittings" (duno why u want alum)
"Butt-Weld (Stainless Steel) Pipe Fittings"
**MAKE SURE U HIT "CATALOG PAGES" FOR PRICE (SCROLL DOWN)**
heres some pics of the weldable joints. as u can see you could design anything imaginable.


finding someone with a welder is another thing
but i mean if your gonna pay 1200$ for a full raice manifold, u could buy a tigmate for 1199$ learn to tig weld and make the manifold for another 100$ and u have a TIG welder now..
hope that helps some people out there.
now with 90 elbows and Tee's u can create any kind of manifold u want as you guys have seen beau do with the stainless steel manifold hes making right now.
ok www.mcmaster.com has eveything u could possibly think of but i think there prices are outrageous. (5.59 for 1 1/2" elbow is crap, i can get em for 2.50$ cdn.) but if you choose to buy off mcmaster here is what u have to search
"Unthreaded Steel Butt-Weld Pipe Fitting"
"Butt-Weld (Aluminum) Pipe Fittings" (duno why u want alum)
"Butt-Weld (Stainless Steel) Pipe Fittings"
**MAKE SURE U HIT "CATALOG PAGES" FOR PRICE (SCROLL DOWN)**
heres some pics of the weldable joints. as u can see you could design anything imaginable.


finding someone with a welder is another thing

but i mean if your gonna pay 1200$ for a full raice manifold, u could buy a tigmate for 1199$ learn to tig weld and make the manifold for another 100$ and u have a TIG welder now..
hope that helps some people out there.
Pipe fittings are cheaper but the metal is more brittle than tubular stainless - thicker 14 or 16 g tubular is a little easier to work with and should be more durable - the material I use in my manifolds is 304L tubular 14 g. I'm not even going to tell you what these tee's sell for
.
anyway I sell these for $350.00 uncoated and $425 with bright ceramic coating.

.anyway I sell these for $350.00 uncoated and $425 with bright ceramic coating.

Originally Posted by AbaZ
nice manifold.. 

Ted
how do you cut the holes for the wg and collector/flange?
I am considering buying a welder to try and make my manifold, but I couldnt possibly afford a plasma cutter as well..
also, I am not verry familiar with welding... how many amp welder should I look for to weld the "butt-weld" pipes and what type of welder do you need for stainless?
I am considering buying a welder to try and make my manifold, but I couldnt possibly afford a plasma cutter as well..
also, I am not verry familiar with welding... how many amp welder should I look for to weld the "butt-weld" pipes and what type of welder do you need for stainless?
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I used a bi metal holesaw in a drill press with alot of oil. My flanges are 3/8" and drilling took less that 30 minutes.. Most exhaust ports arent rounf tho.. a die grinder is used to create a transition from oval to round. This is common practice as your tubes will be round anyway...
Originally Posted by PhoenixGSR
how do you cut the holes for the wg and collector/flange?
I am considering buying a welder to try and make my manifold, but I couldnt possibly afford a plasma cutter as well..
also, I am not verry familiar with welding... how many amp welder should I look for to weld the "butt-weld" pipes and what type of welder do you need for stainless?
I am considering buying a welder to try and make my manifold, but I couldnt possibly afford a plasma cutter as well..
also, I am not verry familiar with welding... how many amp welder should I look for to weld the "butt-weld" pipes and what type of welder do you need for stainless?
if you havent ever welded before u might want to consider a small night course or something on the basics that will help you alot.
u could either go TIG or MIG.
the Miller M200 or Air Liquide M200 are great units and can be used for anything. i think your looking at about 1200$ for those units. 200 amp.
for a tig, it seems beau's little tigmate is doing a great job, the hobart tigmate is 1199$ i believe.
and for a plasma cutter. heres a list u can compare prices and what its capable of doing. http://www.plasmacam.com/plcut.htm
so your looking at about 2300$ for a plasma cutter that will cut 1/2 pretty fast.
hope that helps ya out.
Originally Posted by DJHankB
I just bought a little Lincoln Electric "Handy MIG" from Lowes for about $260... works just fine if you're working with Mild Steel.
-Henry
-Henry



