Forced Induction Custom FI Setup Questions

header flange thickness, is 3/8 enough

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Old Jul 16, 2004 | 04:14 AM
  #1  
Honda16hb's Avatar
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Default header flange thickness, is 3/8 enough

http://cgi.ebay.com/ebaymotors/ws/eB...category=33631

would that be thick enough for a turbo header flange?
Old Jul 16, 2004 | 07:42 PM
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Default Re:header flange thickness, is 3/8 enough

Personally I don't think it's think enouph...I had a 1/2 flange on my last manifold and it still warped a tiny bit. 1/2 inch all the way..3/8 will warp alot in my opinion, it'll never seal right
Old Jul 16, 2004 | 09:24 PM
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Default Re:header flange thickness, is 3/8 enough

when you say warped.. did it warp in the welding process?

did you have it bolted to a junker head?
Old Jul 16, 2004 | 09:34 PM
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Default Re:header flange thickness, is 3/8 enough

Originally Posted by quadnie
when you say warped.. did it warp in the welding process?

did you have it bolted to a junker head?
Old Jul 16, 2004 | 09:50 PM
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Default Re:header flange thickness, is 3/8 enough

Originally Posted by Rolla1990
Originally Posted by quadnie
when you say warped.. did it warp in the welding process?

did you have it bolted to a junker head?
oh yeah what welding setup were u using? I've warped the ---- out of things using an ARC welder attached to a generator that is putting out well over 300 amps before.
Old Jul 17, 2004 | 08:31 PM
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Default Re:header flange thickness, is 3/8 enough

i would recommedn using 1/2 inch too. just incase if u ever have to machine the flange to get it true flat. i mad my manifold with 1/2 inch header flange. i got my tig weld. e-mail if u want to see the pic. phanmy11@netscape.net
Old Jul 18, 2004 | 01:51 AM
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Default Re:header flange thickness, is 3/8 enough

I didn't weld it..it was a log manifold that I bought off Ebay. It was straight when I first put it on...after a while it warped a little from the hot cold hot cold and it would no longer seal correctly. I kept retorqueing the bolts but eventually it wouldn't quite seal anymore. Prbly crappy stock that the flange was cut from..but anyway, just my personal experience...
Old Jul 18, 2004 | 03:20 AM
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Default Re:header flange thickness, is 3/8 enough

damn, makes sense on the warping, but normally it shouldn't warp like that from normal driving conditions.. did you torque that ****** down good? Kyle was also talking about stainless steel.. that should hold up better then mild steel.
Old Jul 18, 2004 | 06:37 AM
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Default Re:header flange thickness, is 3/8 enough

My flanges are 3/8" stainless - so far, so good!
Also, the exhaust gaskets will crush a millimeter or so - if it warps a little when welding, it will still seal okay.
Old Jul 20, 2004 | 04:26 AM
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Default Re:header flange thickness, is 3/8 enough

guys the easy way to take care of those issues is to cut a slot between the ports on the flange. so in other words, each hole gets it's own "flange" get it?



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