Fabrication Everything From JBwelded/Fluxcored downpipes to Equal length SS Manifolds.

why are welds porous

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Old 07-10-2006, 07:05 PM
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Default why are welds porous

I sexed these welds together with yea ol' flux. put everything together got it running and couldn't get it to boost. I would accelarate and boost gauge would go straight to 0 never anything positive. I pulled the pipes apart and hit them up with the soapy water and got a bubble bath. the holes are all smaller than a pinhole but there are tons of them.

This was one of the nice ones, didn't leak bad but had one or two pin holes



I tried going over again with yea ol' flux but no haps, the bitch is still leaking so...................I had to hit em' up with the majic ----.......... JB.

Question is.....why are my welds seeping like a pig.

BTW I figured a cool way to pressure test the pipes will post pics tonight. once I'm done JB'ing.

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Old 07-10-2006, 07:14 PM
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Default Re: why are welds porous

JB weld wont stay on a manifold.
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Old 07-10-2006, 07:15 PM
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Default Re: why are welds porous

flux c core is greg luGAYness. You need gas.
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Old 07-10-2006, 07:36 PM
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Default Re: why are welds porous

so what is this kool way to pressure test pipes.
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Old 07-10-2006, 07:49 PM
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Default Re: why are welds porous

grind the welds down almost smooth and then apply jb weld, when the jb weld is ALMOST cured hit it w/ a file to smooth it down. fills the holes and doesnt look like ***. then paint.
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Old 07-10-2006, 08:13 PM
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Default Re: why are welds porous

try to slow down the speed and try a stitch weld. go back and forth across the seam.
make sure you use a wire brush before beginning.
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Old 07-10-2006, 10:27 PM
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Default Re: why are welds porous

Originally Posted by z1guy
grind the welds down almost smooth and then apply jb weld, when the jb weld is ALMOST cured hit it w/ a file to smooth it down. fills the holes and doesnt look like ***. then paint.
As mentioned above, JB weld will NOT work. It will burn off slowly, and stink like hell as it does.

Originally Posted by sakpase
I tried going over again with yea ol' flux but no haps, the bitch is still leaking so...................I had to hit em' up with the majic ----.......... JB.
My advice is to throw that manifold in the garbage and start over. You cannot weld over JB weld, and it's a total bitch to grind out.
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Old 07-10-2006, 10:36 PM
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Default Re: why are welds porous

Are these the charge pipes? or the turbo manifold?

Later
Randy
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Old 07-10-2006, 11:00 PM
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Default Re: why are welds porous

They are the charge pipes, they aren't holding a lot of pressure and not much temperature either, I figure they would hold. Don't most people weld their charge pipes?
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