Fabrication Everything From JBwelded/Fluxcored downpipes to Equal length SS Manifolds.

Newbie welder...

Thread Tools
 
Search this Thread
 
Old 03-01-2006, 10:36 PM
  #1  
1.0 BAR
Thread Starter
 
92HondaEX's Avatar
 
Join Date: Apr 2005
Posts: 252
Default Newbie welder...

Here's a piece I've done(simple joint welding) and was seeking for advice/tips from you guys(except hotrex)...




....and the side view of the begain(1st pic) and the end(2nd pic):


92HondaEX is offline  
Old 03-01-2006, 10:46 PM
  #2  
3.0 BAR
 
88dx's Avatar
 
Join Date: Nov 2003
Posts: 5,838
Default Re: Newbie welder...

more heat
88dx is offline  
Old 03-01-2006, 11:18 PM
  #3  
1.0 BAR
 
91backinblack's Avatar
 
Join Date: Oct 2005
Posts: 464
Default Re: Newbie welder...

You need to bevel (sp?) that thick of metal... and move slower. If dont right you should have to make a pass on the back side. Is that 6011?
91backinblack is offline  
Old 03-02-2006, 12:38 AM
  #4  
1.0 BAR
Thread Starter
 
92HondaEX's Avatar
 
Join Date: Apr 2005
Posts: 252
Default Re: Newbie welder...

Originally Posted by 88dx
more heat
Welder is set to max heat setting...

Originally Posted by 91backinblack
You need to bevel (sp?) that thick of metal... and move slower. If dont right you should have to make a pass on the back side. Is that 6011?
Need to bevel? How do you do that? 6011? The local metal supplyer says it's Mild Steel so idk...
92HondaEX is offline  
Old 03-02-2006, 12:41 AM
  #5  
1.5 BAR
 
tr4cti0n.i55ues's Avatar
 
Join Date: Nov 2005
Posts: 667
Default Re: Newbie welder...

grind the joint to resemble a v
tr4cti0n.i55ues is offline  
Old 03-02-2006, 12:55 AM
  #6  
0.5 BAR
 
2tone's Avatar
 
Join Date: Dec 2005
Posts: 112
Default Re: Newbie welder...

Originally Posted by 92HondaEX
Welder is set to max heat setting...

Need to bevel? How do you do that? 6011? The local metal supplyer says it's Mild Steel so idk...
If you are using 6011 (a very common electrode used on mild steel) than make sure you are running AC on your power source (welder) Also try shortening up your arc (move the tip of the rod a little closer to the base metal), and slow down a bit. What type of power source are you using?
2tone is offline  
Old 03-02-2006, 01:03 AM
  #7  
0.0 BAR
 
JonDouglas's Avatar
 
Join Date: Oct 2005
Posts: 0
Default Re: Newbie welder...

When you are butt welding make sure that you leave a gap 1/2 or equal to the thickness of the metal that you are welding. This method usually works well on metal up to 3/16". Thicker than that and you are usually better off beveling the edges.
___________ __________
___________| |__________
__________ ___________
__________\ /____________

What method type of welder you using?
JonDouglas is offline  
Old 03-02-2006, 01:43 AM
  #8  
1.0 BAR
Thread Starter
 
92HondaEX's Avatar
 
Join Date: Apr 2005
Posts: 252
Default Re: Newbie welder...

Originally Posted by snm95ls
When you are butt welding make sure that you leave a gap 1/2 or equal to the thickness of the metal that you are welding. This method usually works well on metal up to 3/16". Thicker than that and you are usually better off beveling the edges.
___________ __________
___________| |__________
__________ ___________
__________\ /____________

What method type of welder you using?
ooo, that explains bevel....I'm using a mig with flux core wiring right now as I'm looking for a gas cylinder.
92HondaEX is offline  
Old 03-02-2006, 01:19 PM
  #9  
1.5 BAR
 
Eville140's Avatar
 
Join Date: May 2005
Posts: 840
Default Re: Newbie welder...

Bevel it, and be sure and push with the gun and not drag it. Crank the amps up as high as it will go and slow the wire feed down as much as you can. When you have it set just right it should sound like bacon frying.

But about the best advice is clean your metal, watch the puddle, and take your time., I'm no expert but have been welding more than your average person for the past 5 years. 4 of those was with a little mig, and I could do pretty decent but never make a bead that looked really nice. Well I bought a tig a while back and after using it you find out how important watching the puddle is and going slow, after a few weeks using that I went back to the mig. Welds looked darn nice, almost better than my tig welds at the time. Once you start watching the puddle you can tell exactly what is going on.

Later
Randy
Eville140 is offline  
Old 03-02-2006, 01:45 PM
  #10  
1.0 BAR
Thread Starter
 
92HondaEX's Avatar
 
Join Date: Apr 2005
Posts: 252
Default Re: Newbie welder...

Originally Posted by Eville140
Bevel it, and be sure and push with the gun and not drag it. Crank the amps up as high as it will go and slow the wire feed down as much as you can. When you have it set just right it should sound like bacon frying.

But about the best advice is clean your metal, watch the puddle, and take your time., I'm no expert but have been welding more than your average person for the past 5 years. 4 of those was with a little mig, and I could do pretty decent but never make a bead that looked really nice. Well I bought a tig a while back and after using it you find out how important watching the puddle is and going slow, after a few weeks using that I went back to the mig. Welds looked darn nice, almost better than my tig welds at the time. Once you start watching the puddle you can tell exactly what is going on.

Later
Randy
push huh?
92HondaEX is offline  


Quick Reply: Newbie welder...



All times are GMT -5. The time now is 06:00 PM.