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spsteven 11-30-2008 10:06 PM

My setup. Turbo lasted 70kms. Lesson learned!
 
11 Attachment(s)
Who hasn't heard someone say Don't buy Chinese turbos? Well i didn't believe them... take a look

This is my first car. I started building it when i was 17, I'm 18 now.

I finally got this car to be almost finished, still need some little things here and there.

As you can see from the pictures 2 of the fins on the compressor wheel are broken.

What happened is the nut holding the wheel on came off, i noticed the car wasn't making any boost and i couldn't hear the turbo spool anymore, so i took of the air filter and found the nut loose inside of it!

Attachment 12505
Tuning laptop/willem burner (its a ps9 ecu if anyone was wondering)
Attachment 12506
Attachment 12507


https://i462.photobucket.com/albums/...4/IMG_0057.jpg
Attachment 12508


I think i spent about $2800-3200 Canadian, including the engine.

Setup;
Stock GSR head
Stock b18a block
dsm 450's
walbro 255
Turboedit, 1 wire vtec
it goes on, but thats the basics


Update* My new turbo came today!

Attachment 12509
Attachment 12510
Attachment 12511

Just to compare old vs. new. China vs Garrett

Attachment 12512
Attachment 12513



Old wheel


Attachment 12514

This is the inside of the old compressor housing close up.
Attachment 12515


I ordered precision 780cc/min injectors today, so now I don't have to worry about maxing the 450's out.


Progress is slow, there has been a high of -26 for like the last 2 weeks...

jhonda 11-30-2008 11:00 PM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 
that sucks i think i have that same turbo on my b20 vtec setup. because mine has the m12 stamp on it also and when i bought it they gave me the whole it has garret internals and is a good turbo -runaround-. but anyways i havent had any problems so far. i had this turbo for a little over 4 years now pushin 9psi and making 342hp on my stock b20 bottom. but sorry to hear that :3 i guess i just got one of those lucky 1 in 1million turbos made from the china man

txdohczc 11-30-2008 11:07 PM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 
i bet your intake temps love that open down pipe

lilpooh21186 11-30-2008 11:12 PM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 
i always retighten your ching chiong products :o Sorry bout the carnage. i bet that oil line loves that wastegate.

spsteven 11-30-2008 11:51 PM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 

Originally Posted by jhonda
i had this turbo for a little over 4 years now pushin 9psi and making 342hp on my stock b20 bottom.

Thats pretty impressive.


Originally Posted by lilpooh21186
i always retighten your ching chiong products :o Sorry bout the carnage. i bet that oil line loves that wastegate.

I do have an elbow for it... its just not on yet. but now that i have some down time i'll get on it, same with the exhaust...


I just pulled the turbo off, the inside of the compressor housing is pretty messed up, wheel is garbage obviously, and there is definitely shaft play now lol.

spsteven 12-04-2008 12:06 AM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 
Update** Ordered a new turbo, a Garrett T3 60-1. .63 a/r exhaust housing. S compressor cover.

Should be here in a couple weeks.

I'll keep it posted

crx2211 12-04-2008 09:52 AM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 

Originally Posted by spsteven
Update** Ordered a new turbo, a Garrett T3 60-1. .63 a/r exhaust housing. S compressor cover.

Should be here in a couple weeks.

I'll keep it posted

Hell yeah fun turbo. Good decision to go with the TO4S comp housing too. I can't believe Chinese turbos don't even have Loc-tite on the compressor nut.

KRRZ350 12-05-2008 10:37 AM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 
It could have been worse, you didn't suffer any engine damage so count your blessings and chalk it up as a lesson learned.

turbo4life 12-05-2008 01:32 PM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 
ching chong FTW!! still rocking it now on 2nd motor so far

hatchkid91 12-09-2008 10:12 PM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 
nice

IntaCooler 12-09-2008 10:30 PM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 
you got raped on all accounts, financially, product wise and engine wise

spsteven 12-10-2008 04:32 PM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 

Originally Posted by g_shok
you got raped on all accounts, financially, product wise and engine wise

financially, yeah. I'll blame it on the learning curve, i would def do somethings differently now.

Whats wrong with the engine? I know you guys are all about the d's. but still it was $600!

The original b18a got hungry and ate a bearing. So that was no good.

NIGn0g 12-10-2008 05:05 PM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 
This project have potential. Throw a better turbo and everything will be fine.

Integra for the win!

enikolayev 12-11-2008 02:55 AM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 
that's not too bad, considering where that nut could have gone...

avistar23 12-11-2008 03:20 AM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 
I was tempted to use one of those ching chongs a year or two ago untill i saw all the horror stories..cheaper to get a holset in the first place.

enikolayev 12-11-2008 03:39 AM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 
i <3 my cdm never had problems w/ em

spsteven 12-11-2008 04:30 PM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 

Originally Posted by enikolayev
that's not too bad, considering where that nut could have gone...

I think it would have just got stuck in the intercooler, but still it could have been worse.


Originally Posted by avistar23
I was tempted to use one of those ching chongs a year or two ago untill i saw all the horror stories

It seems really hit or miss. If you are going to go cdm retorque everything.

green91 12-14-2008 04:06 PM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 

Sucks about the turbo!

Your vac line on the BOV looks kinked.

malibutwinturbo 12-15-2008 06:38 PM

Re: My setup. Turbo lasted 70kms. Lesson learned! (Lots of Pictures)
 
i personally prefer JY turbos...especially from wrecked cars :)

i put a JY Volvo TD04HL-15G on my buddies tercel & it works great...he just can't keep transmissions in it now

spsteven 12-16-2008 02:09 AM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 

Originally Posted by green91

Your vac line on the BOV looks kinked.

Yeah speaking of which, i'm trying to find a fitting for a boost line to the bottom of the BOV, but everywhere i go they all say its too small.

Any ideas?

It would be the lower nipple in this picture, i'm not sure what size the treads are.
http://www.stealth316.com/images/greddysclosedsm.jpg

doTRiX 12-16-2008 02:18 AM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 
that's a nice wii nunchuk shawn. where'd you get it? :P

looks good man. hopefully after this turbo in, everything will run nice and smooth! ;D

spsteven 12-17-2008 05:55 PM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 

Originally Posted by doTRiX
that's a nice wii nunchuk shawn. where'd you get it? :P

Walmart obviously! i almost had to fight a grandma for the last wii, then they realized they had more in the back...

spsteven 02-02-2009 01:01 AM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 
5 Attachment(s)
some updates.

I put my injectors in.
Attachment 10246


Literally wired the second stage of the gsr manifold open.
Attachment 10247


I did get an air filter and the silicone coupler i was needing, they are both on now but not in this picture
Attachment 10248



I'm thinking i'm going to try to bend this, not sure if it'll work. But it obviously doesn't right now either
Attachment 10249

Big thanks to the super old kerosene heater.

Attachment 10250

I will be pretty busy in the next couple weeks but i'm going to start tuning soon.
Hopefully it won't be too hard to get it to idle.

88dx 02-02-2009 01:07 AM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 
Setup looks solid, but you really should do the obd0-1 conv

RYANARBOR 02-02-2009 01:48 AM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 
love that heater... reminds me of home :6

NIGn0g 02-02-2009 12:38 PM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 
You miss it now that you are homeless.

Setup looks great, but you should have taken the dual core radiator instead of the single core.

Keep update!


2GeclipseRST 02-03-2009 02:01 AM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 
1 thing: If this was my build, i'd do something with that oil line. It's rediculous close to the mani and wg elbow.

Other than that, nice.

Sucks about your turbo and motor getting teh suck but i love DA tegs. Post moar!

ShoofIsLudin 02-03-2009 02:23 AM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 
if your gonna use that to hold open the IAB (secondaries) in ur intake manifold, just run a vac hose from a nipple from the manifold to that vac nipple that controls the secondaries. My h22 isn't boosted yet, but at idle and hi vacuum my IAB's are closed, and when theres low vacuum (i.e.- WOT) the IABS open and its 8 runners. You can see them move when u rev it from under the hood.
On a stock ECU/setup, the ECU controls a vacuum box and tells the IABS to open at a certain RPM at a certain load on the engine...well with it rigged str8 form the manifold to the actuator, it'll open up under certain load, which is loss of vacuum, which means it'll be open for boost too, not just all the time.

I like ur enginuity tho....

spsteven 02-03-2009 09:54 PM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 

Originally Posted by 2GeclipseRST
1 thing: If this was my build, i'd do something with that oil line. It's rediculous close to the mani and wg elbow.

From that angle it does look alot closer than it really is. Its kind of close, but it will definitely never touch. There's probably about a 2-3" gap


Originally Posted by ShoofIsLudin
if your gonna use that to hold open the IAB (secondaries) in ur intake manifold, just run a vac hose from a nipple from the manifold to that vac nipple that controls the secondaries.

If i just ran a vac line from the IM to the nipple, it would open under vacuum then close under boost. Unless i had a line that only saw vacuum.

I know how it works, the ecu grounds a solenoid at a certain rpm, which supplies vacuum to that nipple, opening the IABs.

rosario4124 02-04-2009 11:01 AM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 
looks sweet

ShoofIsLudin 02-04-2009 03:25 PM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 
well then the wire tie should work ;D

The time the turbo lasted, did it pull nice?

spsteven 02-04-2009 10:47 PM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 
i barely got to drive it. the clutch is still brand new and being broken in.

I don't think i went past 5000 rpm. I was still trying to get the partial throttle tune good. didn't go into vtec

but that turbo did build boost pretty early, it felt good.

Should pull harder now.

Ravage70 02-06-2009 03:11 AM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 
that kerosene burner is fucken poisonous

spsteven 02-06-2009 08:40 PM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 

Originally Posted by Ravage70
that kerosene burner is fucken poisonous

From CO?

2 people in edmonton were recently sent to hospital from Carbon monoxide poisoning, they were trying to heat their garage with a propane bbq or burner or something.


It hasn't killed me over the last year, i just try to avoid standing over it and taking deep breaths.

spsteven 02-06-2009 11:00 PM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 
6 Attachment(s)

You can tell from this picture how far the oil line is from the manifold.


Attachment 10117



Attachment 10118



For when i run out of Kerosene. i also have the electric.

Attachment 10119



But i need some help
.

I'm having a hard time getting this car to idle. It keeps flooding, take a look at my fuel/ ignition maps. Keep in mind precision 780cc/min

Attachment 10120
Attachment 10121

Overall,
Attachment 10122


Any suggestions?

Tom-Guy 02-07-2009 03:11 PM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 
What AFRs?

Idle is also controlled by the TB's throttle stop, the air bleed screw, and the IACV. If it's trying to idle at super low rpms my suggestion would be to reset the air bleed screw (turn it all the way in, then back it out a half turn. this is how they are supposed to be from the factory) and set the idle with the throttle stop (something like 2mm allen key and a 7mm wrench to manipulate the locknut).

If the injectors are a bit wierd (primarily from you not being able to tweak battery compensation tables with TE) then just idle the car at 900-1000 and don't worry about targeting a stock idle like 750-800 rpms.

spsteven 02-07-2009 09:22 PM

Re: My setup. Turbo lasted 70kms. Lesson learned!
 
2 Attachment(s)
well i just raised the idle, its just over 1000rpm. I'll probably lower it later on.

I also changed the sparkplugs from ngk br7es i think, to some old stock ones from my b18a.

Watch this video, I didn't touch the gas pedal for the entire video. I don't think you can see it, but that vac/boost gauge doesn't work properly. Its at about 21-24 inHG.

http://i462.photobucket.com/albums/q...h_MVI_0205.jpg

This is the map that it was on at the time of the video. I would think it would be super rich, especially at idle.
Attachment 10044

and this is the way i'm burning the at29c256

Attachment 10045


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