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-   -   DIY 5.0. (https://www.homemadeturbo.com/forced-induction-7/diy-5-0-a-41622/)

millhouse 06-23-2005 07:03 AM

DIY 5.0.
 
I just cant help myself. I've posted this on several other forums…stumbled across this one and somehow cant resist posting it one more time!!!

Anyways, Enjoy!

I've posted this on a few other forums...but here it is one more time around for those interested.

Well, I finally got started on the buildup this weekend.

Let me first say that the headers are of excellent quality (thanks Brian). I did however have a problem with the fitment of the drivers side header. With the power steering mounted in the stock location (with a/c), the header would not go in due to an interference between the header and the p/s fitting. Now for me, this really is not a issue...because I have already removed all of my a/c equipment except the compressor. I'll be getting a a/c delete kit...so the problem will be no longer.

The drivers side downpipe has so far consumed almost all of a 2 1/2" mandrel bend with a 5" radius...save for one leg and a small amount of bend. I have virtually no scrap for this either, as I will probably be able to find a use for the excess.

Also, I'm buying a smaller radius j-bend to transition to my o/r h-pipe location...which is of the variety for shorty headers (stock mounting). I'll be able to attach the drivers side using the stock location, but the passenger will require me to cut a portion of the h-pipe out to relocate the flange...as it will be impossible to connect any dowpipe to the current configuration
Alrighty, on to the pics.

Here is the headers in all their glory.

http://home.comcast.net/~danmiller03...2/site1012.jpg

Passenger header...mounted

http://home.comcast.net/~danmiller03...2/site1014.jpg

Drivers header...mounted

http://home.comcast.net/~danmiller03...2/site1015.jpg

Drivers Downpipe...in position

http://home.comcast.net/~danmiller03...2/site1016.jpg

Drivers Dowpipe...clearance

http://home.comcast.net/~danmiller03...2/site1017.jpg

Drivers Dowpipe-H pipe

http://home.comcast.net/~danmiller03...2/site1018.jpg

Drivers Dowpipe...profile

http://home.comcast.net/~danmiller03...2/site1019.jpg

http://home.comcast.net/~danmiller03...2/site1020.jpg

http://home.comcast.net/~danmiller03...2/site1026.jpg

http://home.comcast.net/~danmiller03...2/site1021.jpg

http://home.comcast.net/~danmiller03...2/site1025.jpg

http://home.comcast.net/~danmiller03...2/site1023.jpg
Drivers Downpipe
http://home.comcast.net/~danmiller03...2/site1022.jpg
Pass Dowpipe
http://home.comcast.net/~danmiller03...2/site1024.jpg

https://home.comcast.net/~danmiller0...2/site1027.JPG

https://home.comcast.net/~danmiller0...2/site1028.JPG

Dont mind the welds, I switched the gas mixture and was dialing in my wire feed.

https://home.comcast.net/~danmiller0...2/site1029.JPG

https://home.comcast.net/~danmiller0...2/site1030.JPG

https://home.comcast.net/~danmiller0...2/site1031.JPG

https://home.comcast.net/~danmiller0...2/site1032.JPG

https://home.comcast.net/~danmiller0...2/site1033.JPG

http://home.comcast.net/~danmiller03...2/site1038.jpg

http://home.comcast.net/~danmiller03...2/site1039.jpg

http://home.comcast.net/~danmiller03...2/site1040.jpg

http://home.comcast.net/~danmiller03...2/site1041.jpg

http://www.mustangmods.com/data/302/100_0288copy.jpg

http://www.mustangmods.com/data/302/100_0289copy.jpg

http://home.comcast.net/~danmiller03...2/site1048.JPG

http://home.comcast.net/~danmiller03...2/site1049.JPG

http://home.comcast.net/~danmiller03...2/site1050.JPG

http://home.comcast.net/~danmiller03...2/site1051.JPG

http://home.comcast.net/~danmiller03...2/site1053.JPG
The small out of place pipe is where my pro-m univer maf is going
http://home.comcast.net/~danmiller03...2/site1054.JPG

http://home.comcast.net/~danmiller03...2/site1055.JPG

And here is a closeup of my passenger side oil drain

http://home.comcast.net/~danmiller03...2/site1052.JPG

millhouse 06-23-2005 07:05 AM

Re: DIY 5.0.
 
Here is a final list of what's been done.

96 explorer engine
eddy performer intake
B&G Longtube twins
twin .60/.48 turbo's
2 1/2" 16 gauge mild steel downpipes
2 1/2" 16 guage mild steel turbo's to i/c
3" 16 gauge mild steel i/c to t/b
42lb injectors
walbro 255 fuel pump
3 1/2" pro-m univer (cal'd for the 42's and a 96 gt;))
3/16" brake lines for oil feed
5/8" hydraulic lines for oil drain
HTS silicone couplers/reducers
HTS T-Bolt clamps
FMS power steering relocation
Autolite 103 plugs gapped at .028
Msd coil and wires
DIY battery relocation
Tune: YTBD

Total cost was around $1700

I'm hoping to run mid-high 11's @ 120+mph on pump fuel.

linkmustang 06-23-2005 11:31 AM

Re: DIY 5.0.
 
sup man u posted no the turbomustangs.com right i move over there to did u see the turbo projects 5.0

linkmustang 06-23-2005 11:40 AM

Re: DIY 5.0.
 
hey what do u think of what i have done http://www.cardomain.com/ride/784397/5 i have also old a t bird exauhest out part

millhouse 06-23-2005 11:45 AM

Re: DIY 5.0.
 

sup man u posted no the turbomustangs.com right i move over there to did u see the turbo projects 5.0
Yep...and Yup. 8)

Erich 06-23-2005 11:45 AM

Re: DIY 5.0.
 
Howdy. I think it is good to see a variety of turbo set ups on different cars. Everyone faces similar general problems: design, packaging, fuel, management etc. What are those lines you have for your oil feeds? They look nice. I may redo mine when the new motor goes in.
Erich

millhouse 06-23-2005 11:46 AM

Re: DIY 5.0.
 

hey what do u think of what i have done http://www.cardomain.com/ride/784397/5 i have also old a t bird exauhest out part
I'll have to check it out after work...as there are several sites that are blocked ::)

millhouse 06-23-2005 11:48 AM

Re: DIY 5.0.
 

Originally Posted by Erich
Howdy. I think it is good to see a variety of turbo set ups on different cars. Everyone faces similar general problems: design, packaging, fuel, management etc. What are those lines you have for your oil feeds? They look nice. I may redo mine when the new motor goes in.
Erich

3/16" brake line ;) You don't have to worry about them ever corroding or over heating.

Erich 06-23-2005 11:53 AM

Re: DIY 5.0.
 
It looks fancy with the black cover. I had brakeline on mine at first. I switched to 1/8 copper line in an effort to stop all the oil smoke. But I heard later that copper is not a good idea and then my oil smoke problem was most likely do to massive blowby from my old motor. So I will go back to the brake line and be done with it. I should check if it is 3/16 or 1/4. I do want as small id as possible.
Erich

millhouse 06-23-2005 12:06 PM

Re: DIY 5.0.
 

Originally Posted by Erich
It looks fancy with the black cover. I had brakeline on mine at first. I switched to 1/8 copper line in an effort to stop all the oil smoke. But I heard later that copper is not a good idea and then my oil smoke problem was most likely do to massive blowby from my old motor. So I will go back to the brake line and be done with it. I should check if it is 3/16 or 1/4. I do want as small id as possible.
Erich

Yeah, it had a black coating on it when I removed it from a 99 v6 mustang. ;D

I do believe that I've seen your setup on turbomustangs. That copper oil feed rings a bell...as a matter of fact, you and I both have the same name here and there ;)

linkmustang 06-23-2005 12:15 PM

Re: DIY 5.0.
 
yup to make it easy for me
hey erich do u check my site out

by the way im jeff

bumblezc 06-23-2005 12:29 PM

Re: DIY 5.0.
 
UH OH. I see SSAutoCrap!!!(XS Turbo!)
MMM. .60/.48 Turbos, You'll make some nice numbers with those.

It seems we're getting alot of you tt Rustang guys here. Nice!!. You look like you did you homework(well except for buying XS Turbo Crap!). Good luck with it man.

linkmustang 06-23-2005 12:30 PM

Re: DIY 5.0.
 
http://memimage.cardomain.net/member...97_62_full.jpg
http://memimage.cardomain.net/member...97_63_full.jpg
http://memimage.cardomain.net/member...97_64_full.jpg
http://memimage.cardomain.net/member...97_65_full.jpg
http://memimage.cardomain.net/member...97_67_full.jpg

thats what i got so far

linkmustang 06-23-2005 12:32 PM

Re: DIY 5.0.
 
hey do u need the canister on the pass side frail rail

millhouse 06-23-2005 12:38 PM

Re: DIY 5.0.
 

Originally Posted by bumblezc
UH OH. I see SSAutoCrap!!!(XS Turbo!)
MMM. .60/.48 Turbos, You'll make some nice numbers with those.

It seems we're getting alot of you tt Rustang guys here. Nice!!. You look like you did you homework(well except for buying XS Turbo Crap!). Good luck with it man.


Originally Posted by bumblezc
UH OH. I see SSAutoCrap!!!(XS Turbo!)
MMM. .60/.48 Turbos, You'll make some nice numbers with those.

It seems we're getting alot of you tt Rustang guys here. Nice!!. You look like you did you homework(well except for buying XS Turbo Crap!). Good luck with it man.

Hehe, the nice thing about it too is that it's friggen dead quite. It looks stock, it sounds stock yet it pulls like a freight train!!!

SSAUTOCRAP is right. The quality though is ok…and I couldn’t beat the price ($180 shipped). I was weary about buying it…but in the end my wallet made the decision for me. ;)

millhouse 06-23-2005 12:40 PM

Re: DIY 5.0.
 

hey do u need the canister on the pass side frail rail
I assume your talking about the evap canister. I wasn’t really sure…so I kept it.

linkmustang 06-23-2005 12:44 PM

Re: DIY 5.0.
 
k

Erich 06-23-2005 05:22 PM

Re: DIY 5.0.
 
Yep, same name at everywhere. I wouldn't call my setup exactly quiet. When those turbos spool you can hear it. Exhaustwise though it is quieter than before. Makes me want to run my cats as mufflers.
Erich

millhouse 06-23-2005 05:42 PM

Re: DIY 5.0.
 

Originally Posted by Erich
Yep, same name at everywhere. I wouldn't call my setup exactly quiet. When those turbos spool you can hear it. Exhaustwise though it is quieter than before. Makes me want to run my cats as mufflers.
Erich

Yep...I guess I should have referred to my exhaust as quite ;D. As long as I dont get on the happy pedal to much it's very quite. Once it spools...like yours those little twins start whistleing like mad. 8)

linkmustang 06-23-2005 07:49 PM

Re: DIY 5.0.
 
yalll check my site

millhouse 06-23-2005 08:48 PM

Re: DIY 5.0.
 

yalll check my site
Yep. Keep it up...you've still got a ways to go. ;)

linkmustang 06-23-2005 09:46 PM

Re: DIY 5.0.
 
what u think of it so far

linkmustang 06-23-2005 09:48 PM

Re: DIY 5.0.
 
hey erich u going to ford fun weekend

d0nfry 06-24-2005 12:47 PM

Re: DIY 5.0.
 
seems like a new turbo mustang pops up on this site every week now. good stuff

linkmustang 06-24-2005 12:53 PM

Re: DIY 5.0.
 
im trying to get mine done there soon but im waiting for parts

BLAAST 06-24-2005 01:59 PM

Re: DIY 5.0.
 
Nice job!! exactly the kind of stuff I like to share! That's a real HMT post!!
Too bad I'm not consitent enough picturing sufficiently the progress of my own projects.

Can't wait to read your initial driving impressions. ^-^

millhouse 06-24-2005 04:57 PM

Re: DIY 5.0.
 

Originally Posted by BLAAST
Nice job!! exactly the kind of stuff I like to share! That's a real HMT post!!
Too bad I'm not consitent enough picturing sufficiently the progress of my own projects.

Can't wait to read your initial driving impressions. ^-^

Hehe, it's already street worthy. ;D

I'll share my driving impressions.

It's ------- amazingly fast. Some people arranged a friendly sqirmish about a month ago with a guy in a nice early 80's cutty. He ran 12.7's on e.t. streets. Not only did I outlaunch him on my nitto's, but I pulled on him too.

Two weeks ago a guy offered his g-tech for my use. With 8lbs of boost, melted sparkplug wires, conservative timing and a piece of wiring harness tape covering half of my driverside turbo it gave me a 12.5 @ 111mph. I believe in that state of tune, a low 12 second 1/4 time at the track with a decent launch.

I couldnt resist however upping the boost to ~10-11lbs. It's freaking amazing what just a few lbs of boost does. It's rediculiously fast now. I've already converted atleast 3 guys at my local hangout into making there own setup. 2 of them are stang drivers, and the other a ls1 guy.

With the upped boost however comes consequense. I believe the heads are lfiting from the higher boost and pressurizing the cooling system. Every time I get into it hard the temp goes up until the sytem burps out again. It's no biggie though. For the time being I'll just take the boost controller off and run 8lbs. When I get some free time and money, I'll buy some quality arp head bolts (or better yet, studs) and some cometic head gaskets. Tis the price to pay to play. ;D


linkmustang 06-24-2005 05:04 PM

Re: DIY 5.0.
 
yours a daily driver

millhouse 06-24-2005 05:52 PM

Re: DIY 5.0.
 

yours a daily driver
It is when the temp is under 90* (unlike today) ;)

30 miles to work...and another 30 home ;D

linkmustang 06-24-2005 06:54 PM

Re: DIY 5.0.
 
coool hows it work then

linkmustang 06-27-2005 01:22 PM

Re: DIY 5.0.
 
update just got my a/c elimenter kit for ford racing

SpankedYA! 06-27-2005 02:46 PM

Re: DIY 5.0.
 
So what exactly is your fuel management? How does it know to add more fuel on boost?

linkmustang 06-27-2005 03:53 PM

Re: DIY 5.0.
 
im going to use my fmu for 19 pds injectors if that does not work well i will use 42pd injecters and 42 caled maf

BLAAST 06-28-2005 05:36 PM

Re: DIY 5.0.
 
Yeah, all that engine bay is very nice but let us know about your engine management??
What did you use for tuning the Fuel and the timing?
FMU?
MSD BTM?

J-SMITH69 06-28-2005 06:31 PM

Re: DIY 5.0.
 
careful of the headgaskets, change your oil right now and check for water :)

linkmustang 06-28-2005 07:14 PM

Re: DIY 5.0.
 
what


a/c delete installed


Alex in Houston 06-28-2005 07:48 PM

Re: DIY 5.0.
 
Funny, when this board first started a few years ago, I was literally the only 5.0 guy here. Now I guess I'm the only BLACK guy with a TwinTurbo 5.0 here O0

linkmustang 06-28-2005 07:52 PM

Re: DIY 5.0.
 
lol u might me to u have pics of yours

Alex in Houston 06-28-2005 08:22 PM

Re: DIY 5.0.
 

lol u might me to u have pics of yours
WTF?
English Please (hell I'll settle for Ebonics)

millhouse 06-29-2005 07:21 AM

Re: DIY 5.0.
 

Originally Posted by Alex in Houston

lol u might me to u have pics of yours
WTF?
English Please (hell I'll settle for Ebonics)

ROFLMFAO!!! ;D


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