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CRX-ZC 12-23-2004 10:40 AM

Boosting D16A9 -ZC, help needed
 
I have swaped a D16A9 - 1.6 DOHC ZC into my 2nd CRX Si. Well, now I am thinking of boosting it.
I saw that some of you have done that.
I'd like to know where is the limit on a stock motor? 0,5bar (7psi) wouldn't hurt it? What about up to 1bar (14psi)?
http://www.geocities.com/ludesi_dws/newcrx.html - here is an example of an engine (D16A6/7) that is much weaker than D16A9. D16A6 has thiner rods and smaller crankshaft journals etc.. And this ?stock? turbocharged engine runs on 10psi.
Stock CR is about 9.5:1. Is that too much for, lets say, 1 bar (14psi)? I have a chance to put in pistons from D16A6 (not sure if the piston's height is the same) - that way the CR would be 8:1 (using this calculator http://www.knology.net/~jediklc/D.htm).
Anyway, it's gonna be home made turbo kit. Which turbo do you prefer? Well, rev limit is set to cca 8000rpm, at the moment. It should start to boost over 3500rpm.

SunshineSketches 12-23-2004 11:32 AM

Re:Boosting D16A9 -ZC, help needed
 
Are you sure the d16a6 is weaker than the d16a9? I am running 7psi on a d15 (you think d16 rods are thin, take a look at d15 rods). Your motor can easily handle 7 psi of boost with proper tuning. With 9.5:1 c/r 14psi might be pushing it.

PureCRXtasy 12-23-2004 11:33 AM

Re:Boosting D16A9 -ZC, help needed
 
I'd go up to 12 psi with TE/Uber to control the fuel delivery on a stock ZC.

The D16a6 isn't that MUCH weaker than the ZC. I've known people running 15 psi on d16a6's for a couple years with no problems. It's ALL in the tuning.

I would NOT put a6 pistons in the ZC. with 8:1 comp, you'll have to run more boost to get the same power, buy you'll lose any low end till you spool up. I'd stick with mid 9's:1 comp and tune appropriately. A friend of mine is boosting 9 psi on ~10.6:1 comp (y7/y8 mini-me) with a 14b and making close to 200 whp. Needless to say, he's got it tuned right running uberdata.

CRX-ZC 12-23-2004 12:20 PM

Re:Boosting D16A9 -ZC, help needed
 
So fuel management is necessary for going over 5psi.
I'll take pictures of D16A9 and D16A7 rods and crankshaft when I get my ZC motor apart. There is noticeable difference. How much weaker it is I can not know, I haven't blown any of these motors ;)



nonvtec 12-23-2004 01:00 PM

Re:Boosting D16A9 -ZC, help needed
 
It's not about psi, it's about horsepower ;)

Tunerboy18 12-23-2004 07:49 PM

Re:Boosting D16A9 -ZC, help needed
 
it should be fine if tuned right, i wouldint rev the zc to 8k thow, try to stay under 7500 to be safe, my turbo zc will be running 12psi with a 48/63 t3 tuned with turbo edit in a few days, stock bottom end :P

Semnos 12-23-2004 11:02 PM

Re:Boosting D16A9 -ZC, help needed
 
aLL d16 cranks are the same.....I think A9 rod's are the same as A6 rod's only different rod from a 1.6 DOHC I've seen is frmo the 1st gen crx..PG6 rod's.
If you want to kill you engine early...you may rev it to 8K rpm's...it's not a B-series vtec engine...it's far from it

SunshineSketches 12-23-2004 11:53 PM

Re:Boosting D16A9 -ZC, help needed
 
Early d16a1 rods are different than other d16 rods, they are bigger, but they are made out of a worse metal so they are actually weaker. So bigger isn't always better

FooK 12-24-2004 12:41 AM

Re:Boosting D16A9 -ZC, help needed
 
i wish we could get d16a9's around here. :-*

CRX-ZC 12-24-2004 11:51 AM

Re:Boosting D16A9 -ZC, help needed
 

Originally Posted by Tunerboy18
it should be fine if tuned right, i wouldint rev the zc to 8k thow, try to stay under 7500 to be safe, my turbo zc will be running 12psi with a 48/63 t3 tuned with turbo edit in a few days, stock bottom end :P

With stock MAP sensor? I was reading something about it yesterday on this forum...
I am not an expert on turbos... 48/63 T3? Can you tell me specifications? Well, i'd like to know which turbo would be OK for about 8-12psi.

turboDA6 12-24-2004 12:27 PM

Re:Boosting D16A9 -ZC, help needed
 
for someone with no knowledge and only 3 post your headdin for the high... start slow and learn more first. check all ur options then start aimin for hp's. at the moment you shouldn't be thinkin of no more then 6psi til u kno what's goin on.

Tunerboy18 12-25-2004 12:16 AM

Re:Boosting D16A9 -ZC, help needed
 
the exhaust side of the turbo is a 48 from a sabb and the cold side is a 63 from thunderbird, anything over 8 pounds on a zc i would get a good sized t3

TurboZCHatch 12-25-2004 03:22 AM

Re:Boosting D16A9 -ZC, help needed
 
Just use a 14b

CRX-ZC 12-25-2004 08:14 AM

Re:Boosting D16A9 -ZC, help needed
 
Just to let you know:
http://www2.arnes.si/~mjereb2/IMG_0883.JPG

SunshineSketches 12-25-2004 01:09 PM

Re:Boosting D16A9 -ZC, help needed
 
that's like the size differences between toyota truck bottom ends and honda bottom ends, that is insane. what is the d16a7? Does the d16a9 truly have a bigger bottom end? are those pictures correct? or is the d16a7 dinky? I think we need some clarification because those pictures show humongous differences.

CRX-ZC 12-25-2004 01:31 PM

Re:Boosting D16A9 -ZC, help needed
 
I took the picture and it is correct.
D16A6 and D16A7 are 1.6 SOHC engines.
D16A8 and D16A9 are 1.6 DOHC, known as DOHC ZC.

crxrocks 12-25-2004 09:09 PM

Re:Boosting D16A9 -ZC, help needed
 
Ok, so I am in about the same situation as you, except that the ZC is built so I want to run up to about 15 psi. I have looked at a few turbos

T25 - I figure this is way too small for my app.
T3/T4 - .42 A/R COMPRESSOR
.48 A/R TURBINE
T3/T4 - . 50 A/R COMPRESSOR
.63 A/R TURBINE
T3 - ? AR
T4 - ? AR
14B

Given your knowledge, which turbo out of these do you think will give the best performance while retaining some decent spool times for daily driving?

Thanks! (and I did search! ;-) )

Chris




HMT-Admin 12-26-2004 04:12 PM

Re:Boosting D16A9 -ZC, help needed
 

Originally Posted by CRX-ZC

thats a pretty odd picture, from what I can see that looks like comparing a D16a6 and a D15b2 crank. Over hear a D16a6 and a ZC crank is the same, they both use the same main and rod bearings. Unless something is goofy about the D16a7 crank or the d16a9 really does have bigger journals than any other D-series.

Reguardless, all d-series rods are the weak point, I wouldnt shoot for any goals over 250whp.



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