Fabrication Everything From JBwelded/Fluxcored downpipes to Equal length SS Manifolds.

VW Beetle Turbo

Old 04-27-2010, 03:27 PM
  #1  
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Default VW Beetle Turbo

hi from the UK i found this site whilst looking for info on Holset H1C turbos so here we go ive been working on thisat weekends since december got this from ebat for 200

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brand new in the box never used so now ive got to make it fit a standard VW Bettle body, the engine is already a hi performace EFI engine 2332cc 205bhp

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so here we start with the fabrification every part is made by myself in my garage at home.

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making the exhaust manifold took 3 hours lol

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charge cooler ebay again

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inlet plenums

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turbo lives here

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turbo manifold

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inlet manifold with the fuel and nos in injector

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more to come
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Old 04-27-2010, 03:35 PM
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engine stripped to lowere compression

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back together

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starting to come together now

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charger cooler behind rear seat

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EGT sensor

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air filter was a pain to find a place but fitted here

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charger cooler rad fitted here

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engine up and running sound fails after a few seconds as it too loud lol



i had to fit a scavange pump as the turbo was passing oil so make a braket and fitted here

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so heres the car

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i would like about 350 bhp but we will see what happens so finger crossed i can get the car into the 11s

thanks for looking

cheers andy
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Last edited by FAST65; 04-27-2010 at 03:43 PM.
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Old 04-27-2010, 03:39 PM
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great choice goin with the holset.you wont be disappointed with it

by the way,welcome to the forum
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Old 04-28-2010, 04:44 PM
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cool build!!

though, your sound cuts out at 11 seconds
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Old 04-28-2010, 05:00 PM
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Originally Posted by sha-d View Post
cool build!!

though, your sound cuts out at 11 seconds
cheers thanks guys,

yeah the engine was too loud for the mic i will do another

a few little items manufactured tonight in the garage, first of all was how was i going to fill the engine with oil, solution make this from an old dizzy and a breather from a Hydraulic tank looks good me thinks

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second was a mount for the tach and the boost gauge poped to B&Q and had a look through there metal stock and made this

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last of all fitted the electronic boost controller into the dash

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thanks for looking cheers andy
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Old 05-06-2010, 03:53 PM
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Top man, you must have some ***** doing that to a Beetle engine. Get yourself down to RTTS, you'll be a God.
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Old 05-09-2010, 09:22 AM
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cheers getting there now but still loads to do

thats the charge cooler header tank and pump i have also fitted a drain valve that goes through the boot floor so i can drain the ice water from it.

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i have been thinking about the water injection tank i want to hide as much as i can so my thoughts are to cut the fuel tank in about a 1/4 of the way along and weld a bulkhead into it, weld it back up with a second filler neck for the water injection what do you think?

cheers andy
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Old 05-09-2010, 10:22 AM
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we need more vids!! WITH SOUND!!
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Old 05-10-2010, 12:00 AM
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+1 i wouldnt mind seeing some more vids
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Old 05-11-2010, 04:56 PM
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cheers guys more vids coming, cant start the car at home the locals are compalining bit more done


Right got home this afternoon and cut a hole on the tank (after eptying and washing out )

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Welded in a bulk head, fitted a filler and also a leval switch

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welded the the bottom on

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doesnt look to bad :clap:

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bit more work on the tank tmw clean all the old paint off bit of filling and paint and back in the car

another job done

thanks for looking

andy
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