VW Beetle Turbo
hi from the UK
i found this site whilst looking for info on Holset H1C turbos so here we go ive been working on thisat weekends since december got this from ebat for £200

brand new in the box never used so now ive got to make it fit a standard VW Bettle body, the engine is already a hi performace EFI engine 2332cc 205bhp

so here we start with the fabrification every part is made by myself in my garage at home.

making the exhaust manifold took 3 hours lol

charge cooler ebay again

inlet plenums

turbo lives here

turbo manifold

inlet manifold with the fuel and nos in injector

more to come
i found this site whilst looking for info on Holset H1C turbos so here we go ive been working on thisat weekends since december got this from ebat for £200
brand new in the box never used so now ive got to make it fit a standard VW Bettle body, the engine is already a hi performace EFI engine 2332cc 205bhp

so here we start with the fabrification every part is made by myself in my garage at home.

making the exhaust manifold took 3 hours lol

charge cooler ebay again

inlet plenums

turbo lives here

turbo manifold

inlet manifold with the fuel and nos in injector

more to come
engine stripped to lowere compression

back together

starting to come together now

charger cooler behind rear seat

EGT sensor

air filter was a pain to find a place but fitted here




charger cooler rad fitted here

engine up and running sound fails after a few seconds as it too loud lol

i had to fit a scavange pump as the turbo was passing oil
so make a braket and fitted here


so heres the car


i would like about 350 bhp but we will see what happens so finger crossed i can get the car into the 11s
thanks for looking
cheers andy

back together

starting to come together now


charger cooler behind rear seat

EGT sensor

air filter was a pain to find a place but fitted here




charger cooler rad fitted here

engine up and running sound fails after a few seconds as it too loud lol

i had to fit a scavange pump as the turbo was passing oil
so make a braket and fitted here

so heres the car



i would like about 350 bhp but we will see what happens so finger crossed i can get the car into the 11s
thanks for looking
cheers andy
Last edited by FAST65; Apr 27, 2010 at 03:43 PM.
cheers thanks guys,
yeah the engine was too loud for the mic i will do another
a few little items manufactured tonight in the garage, first of all was how was i going to fill the engine with oil, solution make this from an old dizzy and a breather from a Hydraulic tank looks good me thinks

second was a mount for the tach and the boost gauge poped to B&Q and had a look through there metal stock and made this



last of all fitted the electronic boost controller into the dash

thanks for looking cheers andy
yeah the engine was too loud for the mic i will do another

a few little items manufactured tonight in the garage, first of all was how was i going to fill the engine with oil, solution make this from an old dizzy and a breather from a Hydraulic tank looks good me thinks

second was a mount for the tach and the boost gauge poped to B&Q and had a look through there metal stock and made this



last of all fitted the electronic boost controller into the dash

thanks for looking cheers andy
cheers getting there now but still loads to do 
thats the charge cooler header tank and pump i have also fitted a drain valve that goes through the boot floor so i can drain the ice water from it.

i have been thinking about the water injection tank i want to hide as much as i can so my thoughts are to cut the fuel tank in about a 1/4 of the way along and weld a bulkhead into it, weld it back up with a second filler neck for the water injection what do you think?
cheers andy

thats the charge cooler header tank and pump i have also fitted a drain valve that goes through the boot floor so i can drain the ice water from it.

i have been thinking about the water injection tank i want to hide as much as i can so my thoughts are to cut the fuel tank in about a 1/4 of the way along and weld a bulkhead into it, weld it back up with a second filler neck for the water injection what do you think?
cheers andy
cheers guys more vids coming, cant start the car at home the locals are compalining
bit more done
Right got home this afternoon and cut a hole on the tank (after eptying and washing out )

Welded in a bulk head, fitted a filler and also a leval switch


welded the the bottom on

doesnt look to bad :clap:



bit more work on the tank tmw clean all the old paint off bit of filling and paint and back in the car
another job done
thanks for looking
andy
bit more done Right got home this afternoon and cut a hole on the tank (after eptying and washing out )

Welded in a bulk head, fitted a filler and also a leval switch


welded the the bottom on

doesnt look to bad :clap:



bit more work on the tank tmw clean all the old paint off bit of filling and paint and back in the car
another job done
thanks for looking
andy


