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FooK 10-16-2005 05:12 PM

Looking for a little re-assurance/info on manifold design (non-honda/non 4cyl)
 
Basically this is what I am building.

I am going to build a manifold for a Jeep 4.0L Inline 6. My idea, once i get hold of some flanges, is to run 3 cylinders into one collector and 3 into another collector, then have the two merge near the turbo flange. This basically creates a 6-2-1 design.

I don't terribly care too much about equal lengths and making the perfect manifold, I do however want to shy away from half assing the job.

So here is the deal.

Firing Order details
http://www.geocities.com/cantwait_fo...ring_order.jpg

Basically I am wondering how I should order the cylinders into the collectors. Should I alternate?

Kinda like this

Cylinder 1 to collector 1
Cylinder 5 to collector 2
Cylinder 3 to collector 1
Cylinder 6 to collector 2
Cylinder 2 to collector 1
Cylinder 4 to collector 2

Is this the way I should run em to evenly distribute the firing into each of the two paths, or should I try something different?

Ravage70 10-16-2005 06:33 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cyl)
 
if u can make a 6-1 collector ur a master :-X
then u would just have to route the pipes in 1 place

or just go simple and make a log
u cant go wrong with a log

cant u modify the original header?

gurusan 10-16-2005 06:40 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 
i just stared at that for a little while and now my brain hurts.

Just keep it simple and make a log.

Or a twin turbo setup might be easier too

FooK 10-16-2005 06:54 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 

Originally Posted by Ravage70
if u can make a 6-1 collector ur a master :-X
then u would just have to route the pipes in 1 place

or just go simple and make a log
u cant go wrong with a log

cant u modify the original header?


Originally Posted by gurusan
i just stared at that for a little while and now my brain hurts.

Just keep it simple and make a log.

Or a twin turbo setup might be easier too

both not what i asked, but thanks i guess.

and no you cant use a log.

gurusan 10-16-2005 06:59 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 
I think you normally don't skip cylinders.

Cylinder 1 to collector 1
Cylinder 5 to collector 1
Cylinder 3 to collector 2
Cylinder 6 to collector 2
Cylinder 2 to collector 1
Cylinder 4 to collector 1

Like on hondas when the firing order is 1,3,4,2...you usually have 1 and 3 paired, and 4 and 2 paired.

4G VTEC 10-16-2005 09:39 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 

Originally Posted by gurusan
I think you normally don't skip cylinders.

Cylinder 1 to collector 1
Cylinder 5 to collector 1
Cylinder 3 to collector 2
Cylinder 6 to collector 2
Cylinder 2 to collector 1
Cylinder 4 to collector 1

Like on hondas when the firing order is 1,3,4,2...you usually have 1 and 3 paired, and 4 and 2 paired.

remember that the exhaust pressure is on pulses not a constant stream
and if i was him i will make it like originally posted... to keep a pressure balance within the manifold and avoid reversion since turbo manifold usually see 4x the pressure u are compressing into the intake

FooK 10-17-2005 12:37 AM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 
yeah that was kind of my concensus on it too...evenly distribute the pulses.

shoeboxbeater 10-17-2005 12:51 AM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 

Originally Posted by gurusan
I think you normally don't skip cylinders.

Cylinder 1 to collector 1
Cylinder 5 to collector 1
Cylinder 3 to collector 2
Cylinder 6 to collector 2
Cylinder 2 to collector 1
Cylinder 4 to collector 1

Like on hondas when the firing order is 1,3,4,2...you usually have 1 and 3 paired, and 4 and 2 paired.

this would be 4 cilinders to colector 1 and 2 to colector 2

gurusan 10-17-2005 01:02 AM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 

Originally Posted by shoeboxbeater
this would be 4 cilinders to colector 1 and 2 to colector 2

lol I'm retarded.

Minor Threat 10-17-2005 11:23 AM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 

Originally Posted by FooK

Is this the way I should run em to evenly distribute the firing into each of the two paths, or should I try something different?

http://forum.pgmfi.org/viewtopic.php?t=5148

myshtern 10-17-2005 12:09 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cyl)
 
Alternate them between the two collectors.
If you have a nice 2-1 merge, it will even out all the stresses nicely.

Erich 10-17-2005 05:44 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cyl)
 
We have a wrangler with that 4.0. I would just cut the exhaust pipe after it crosses under the motor and add another bend to position the turbo by the battery. That would be 6 into 2 into 1. That 4.0 is just begging for a turbo.
Erich

BLACKSI 10-18-2005 10:06 AM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cyl)
 
http://www.full-race.com/catalog/images/supra%202.jpg

http://www.full-race.com/images/gall...images/2jz.jpg

http://www.full-race.com/images/gall...s/hrsupra1.jpg

full race did a cool supra design


FooK 10-18-2005 11:30 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 

Originally Posted by BLACKSI
full race did a cool supra design

i thought about a 6-1 merge, but it just looks like a total bitch to make, and not something i want to tackle.

the other thing is that the turbo manifold im making has to wrap under the motor and locate the turbo on the other side, so its kinda like a big U shape wrapping under he oil pan.


Originally Posted by Erich
We have a wrangler with that 4.0. I would just cut the exhaust pipe after it crosses under the motor and add another bend to position the turbo by the battery. That would be 6 into 2 into 1. That 4.0 is just begging for a turbo.
Erich


I do not wish to re-use the stock manifold because they are very prone to breaking and I want to do my own complete turbo manifold

trust me ive got this pretty well thought out as far as what i want to do.

gurusan 10-18-2005 11:43 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 
woah that full race one is sick.


0b00st0 10-19-2005 12:09 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cyl)
 
I don't know about your budget, but Borla makes a nice 6-1 exhaust header with full exhaust. You could easily add a turbo flange to that header and modifiy the rest so then you would have a nice turbo manifold and a decent exhaust.

http://img352.imageshack.us/my.php?i...rade01z2mh.jpg

gurusan 10-19-2005 12:10 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 

Originally Posted by MADMAX
I don't know about your budget, but Borla makes a nice 6-1 exhaust header with full exhaust. You could easily add a turbo flange to that header and modifiy the rest so then you would have a nice turbo manifold and a decent exhaust.

http://img352.imageshack.us/my.php?i...rade01z2mh.jpg
[/quote

That's for an inline 6 though? ???


0b00st0 10-19-2005 12:13 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cyl)
 
Bro this IS FOR an inline 6. Jeep 4.0 is an inline 6 and he even stated it in his original post. :1

gurusan 10-19-2005 12:29 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 

Originally Posted by MADMAX
Bro this IS FOR an inline 6. Jeep 4.0 is an inline 6 and he even stated it in his original post. :1

wow i was retarded twice in this post.

I think i'm just going to back out and lurk in this one. :p

0b00st0 10-19-2005 01:39 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 

Originally Posted by gurusan
wow i was retarded twice in this post.

I think i'm just going to back out and lurk in this one. :p

I like your humility. I respect you for that. :)

JFoster 10-19-2005 06:38 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cyl)
 

Originally Posted by FooK
Basically this is what I am building.

I am going to build a manifold for a Jeep 4.0L Inline 6. My idea, once i get hold of some flanges, is to run 3 cylinders into one collector and 3 into another collector, then have the two merge near the turbo flange. This basically creates a 6-2-1 design.

I don't terribly care too much about equal lengths and making the perfect manifold, I do however want to shy away from half assing the job.

So here is the deal.

Firing Order details
http://www.geocities.com/cantwait_fo...ring_order.jpg

Basically I am wondering how I should order the cylinders into the collectors. Should I alternate?

Kinda like this

Cylinder 1 to collector 1
Cylinder 5 to collector 2
Cylinder 3 to collector 1
Cylinder 6 to collector 2
Cylinder 2 to collector 1
Cylinder 4 to collector 2

Is this the way I should run em to evenly distribute the firing into each of the two paths, or should I try something different?

I agree with your idea. Thats exactly how I would want to route them if I were to use 2 separate 3-1 collectors, perfectly even, makes total sense.

All though looking at the diagram of the dist, I would really want to do a 6-1 collector with the runners entering the collector exactly like the pic .... give it a nice swirley scavenging pimpness quality.... but 6-1 would be a pain, and I really doubt there would be a difference that would justify the extra work.

Either way, good luck!!!

FooK 10-19-2005 07:19 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 
im just going to basically ignore the other ideas in this thread at this point...

6-1 isnt happening, im not running 6 pipes all the way under the motor and back up


sounds like i got my answer anyways. this is basically what im doing, mickey mouse drawing


HMTguy 10-19-2005 07:21 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 
The intake and exhaust are on the same side of the head? What am I missing here...

FooK 10-20-2005 12:14 AM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 

Originally Posted by jagojon3
The intake and exhaust are on the same side of the head? What am I missing here...

you're missing nothing

the intake and exhaust ports both exit the left side of the head.

Erich 10-20-2005 11:09 AM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cyl)
 
Of course the intake and exhaust are on the same side of the motor! It IS a Jeep motor ;). It is also push rod and they make major valve train noise even new. Stuff on our 95 wrangler, you would have to go back to the 60s to find on other vehicles. Those motors are really reliable.
Erich

jdm_racer 10-20-2005 09:39 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cyl)
 
oh ----!! Jason going to make his own manifolds now.. crazy ----?? wanna try and make a ramhorn for my car after you're done? lol crazy project dude. cant wait to see it done. good luck.

Weq 10-24-2005 02:08 AM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cy
 

Originally Posted by FooK

Originally Posted by jagojon3
The intake and exhaust are on the same side of the head? What am I missing here...

you're missing nothing

the intake and exhaust ports both exit the left side of the head.

thats some f*cked up ---- right there..

FooK 10-25-2005 11:06 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cyl)
 

Originally Posted by jdm_racer
oh ----!! Jason going to make his own manifolds now.. crazy ----?? wanna try and make a ramhorn for my car after you're done? lol crazy project dude. cant wait to see it done. good luck.

this would be the third manifold ive made.

and i have no desire to make a ramhorn anything....lol


Originally Posted by Weq
thats some f*cked up ---- right there..

why? several cars are like that...look at the 180z car post in the fab forum I think its called "Manifolds I made" by spork.

SpankedYA! 10-26-2005 05:36 AM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cyl)
 
505 style. Done. Quick and easy. Its tried and true Fookie. If I boost the XJ that the route I'm going.

SpankedYA! 10-26-2005 05:40 AM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cyl)
 
http://505performance.com/01Prod.html ;)

FooK 10-26-2005 08:18 PM

Re: Looking for a little re-assurance/info on manifold design (non-honda/non 4cyl)
 

Originally Posted by CSaddict
505 style. Done. Quick and easy. Its tried and true Fookie. If I boost the XJ that the route I'm going.

dare to be different.

if i wanted to do a kit just like 505's, id just buy 505's


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