Forced Induction Custom FI Setup Questions

1996 neon M62 supercharger project- New vids 1/6/07

Thread Tools
 
Search this Thread
 
Old Dec 23, 2006 | 09:09 AM
  #71  
ichbinsobose's Avatar
3.0 BAR
 
Joined: Oct 2005
Posts: 3,450
Default Re: 1996 neon M62 supercharger project- The Install Begins!!!

haha looks great and good job with the pictures
Old Dec 23, 2006 | 10:00 PM
  #72  
96turboracer's Avatar
Thread Starter
1.5 BAR
 
Joined: Sep 2003
Posts: 822
Default Re: 1996 neon M62 supercharger project- The Install Begins!!!

Day 2 continues-

Got the new crank pulley on today:
I believe the count is at 12 for how many times I've taken this off
Name:  DSCF0584.jpg
Views: 185
Size:  47.3 KB

Name:  DSCF0586.jpg
Views: 184
Size:  66.3 KB
Yeah the stock one has had its day:
Name:  DSCF0585.jpg
Views: 180
Size:  33.3 KB

I got the new power steering pulley on the pump. clearanced it, and checked for fitment. obviously the return line for the pump is going to interfere with the cold side piping, so I unbolted my spare one, cut the tab off, and rewelded it in a better location:
Name:  DSCF0582.jpg
Views: 177
Size:  58.5 KB
Name:  DSCF0583.jpg
Views: 175
Size:  23.6 KB
Now it clears no problem, the line itself is pretty close to the pulley, but it should be ok.

got the cold side piping ground down and painted:
Name:  DSCF0589.jpg
Views: 173
Size:  13.8 KB

I also finished prepping the intake manifold and am getting it painted:
Name:  DSCF0587.jpg
Views: 176
Size:  34.5 KB
Name:  DSCF0588.jpg
Views: 177
Size:  26.3 KB

painted it with that wrinkle paint that Dom used, give it a couple hours and it should start to wrinkle up properly:
Name:  DSCF0590.jpg
Views: 179
Size:  46.3 KB

Stay tuned.....
Old Dec 24, 2006 | 12:01 AM
  #73  
N1ghtM0nkey's Avatar
3.0 BAR
 
Joined: Aug 2004
Posts: 2,027
Default Re: 1996 neon M62 supercharger project-Install day 2 continues...

Good ----, keep up the good work.
Old Dec 25, 2006 | 02:23 AM
  #74  
96turboracer's Avatar
Thread Starter
1.5 BAR
 
Joined: Sep 2003
Posts: 822
Default Re: 1996 neon M62 supercharger project-Install day 2 continues...

The saga continues...

The wrinkle coating turned out O.K. - it's really hard to get even coverage with this stuff, and you can see in the front that it ran a bit. But being wrinkle coating it kind of covers it up.
Name:  DSCF0591.jpg
Views: 175
Size:  47.7 KB
Name:  DSCF0592.jpg
Views: 177
Size:  45.2 KB

Does anyone else hate wiring as much as I do? I could lie and say the reason I don't like it is because I have the least experience with it, but I just plain don't like it. Big props to people who work with this crap all day.

Installing the megasquirt, thumbs down to whoever wired this thing first, with nothing but green, black and red wiring. had to open up the connector so I could properly label all the wires.
Name:  DSCF0593.jpg
Views: 174
Size:  46.8 KB

I installed most of the wiring, few things to finish up tomorrow, but it shouldn't be too bad. Added the srt injector plugs, I'm also going to have the wiring come up from below the manifold, hopefully it will seem a little cleaner this way.
Name:  DSCF0594.jpg
Views: 178
Size:  77.0 KB
Name:  DSCF0595.jpg
Views: 176
Size:  77.3 KB

after I got the routing correct, I tried to clean it up a little bit, looks pretty good to me.
Name:  DSCF0596.jpg
Views: 177
Size:  77.7 KB
Name:  DSCF0598.jpg
Views: 172
Size:  72.6 KB
Name:  DSCF0597.jpg
Views: 174
Size:  79.0 KB

I also installed the boost gauge today, I'm sure you all know what that looks like though.

Tomorrow I'm hoping to install a lot of the hard parts, also the wideband and fuel pump.

Have a good Monday everyone!!!!
Old Dec 26, 2006 | 06:18 PM
  #75  
stillnoturbo's Avatar
3.0 BAR
 
Joined: Feb 2004
Posts: 7,783
Default Re: 1996 neon M62 supercharger project-Day 3, wiring is retarded...

Just curious, why such small piping and throttle body with a FI setup? Either way nice fabrication you did.
Old Dec 26, 2006 | 07:06 PM
  #76  
RedCavz's Avatar
0.0 BAR
 
Joined: Nov 2004
Posts: 0
Default Re: 1996 neon M62 supercharger project-Day 3, wiring is retarded...

damn. looks like you have your hands full so far, but everything looks pretty sick
Old Dec 26, 2006 | 09:05 PM
  #77  
96turboracer's Avatar
Thread Starter
1.5 BAR
 
Joined: Sep 2003
Posts: 822
Default Re: 1996 neon M62 supercharger project-Day 3, wiring is retarded...

Originally Posted by stillnoturbo
why such small piping and throttle body with a FI setup? Either way nice fabrication you did.
Not sure about the piping, it's 2.5"? I'm pretty sure that's enough for this application.

On the throttle body, I'm using a larger version than stock, but I would like to go bigger, there are a couple other neon guys right now adapting a 75mm northstar cadillac throttle body. looks to be a good alternative when they get it worked out.

New updates today..

didn't quite get to start it up like I wanted to. Working hard but tomorrow at around 2:00 my wife and I are going on a trip to the coast for a few days, so if I don't get to start it tomorrow, it won't happen for about a week

Updates!!!!

Got my wideband O2 sensor plug in place, need to wire the sensor now.
Name:  DSCF0599.jpg
Views: 173
Size:  21.4 KB

Got the supercharger installed.
Name:  DSCF0600.jpg
Views: 194
Size:  74.2 KB

Not much room between the pulley and the framerail, but it's all mounted and the belt is on. I also got the new belt size for the alt. I was really happy to find one that fit with the new smaller pulley. I'm kind of worried about undercharging it, but we'll see.
Name:  DSCF0602.jpg
Views: 172
Size:  26.5 KB

Installed the discharge plate and manifold:
Name:  DSCF0605.jpg
Views: 176
Size:  76.4 KB

Installed the intercooler and piping, was quite a pain, also installed the injectors and rail. put a lot of stuff back together.
Name:  DSCF0604.jpg
Views: 175
Size:  64.1 KB
Name:  DSCF0603.jpg
Views: 185
Size:  66.3 KB

installed the throttle body piping and radiator assembly. Where did all the room in my engine bay go
Name:  DSCF0606.jpg
Views: 179
Size:  83.3 KB
Name:  DSCF0607.jpg
Views: 173
Size:  79.2 KB
I like this shot.
Name:  DSCF0608.jpg
Views: 196
Size:  71.3 KB

Put the bumper back on, still sleeper style. This shot shows the runs in the manifold paint badly
Name:  DSCF0609.jpg
Views: 173
Size:  60.0 KB

That's where I'm at right now, few things left to do, hopefully I'll finish before 2 tomorrow. Keep your fingers crossed
Old Dec 26, 2006 | 09:10 PM
  #78  
whiterice's Avatar
3.0 BAR
 
Joined: Jun 2003
Posts: 3,974
Default Re: 1996 neon M62 supercharger project-Day 5, supercharger is on!

Looks great! Good job so far.
Old Dec 26, 2006 | 10:02 PM
  #79  
ichbinsobose's Avatar
3.0 BAR
 
Joined: Oct 2005
Posts: 3,450
Default Re: 1996 neon M62 supercharger project-Day 5, supercharger is on!

i love how with the bumper off it looks like the most clustfucked engine bay absoloutely filled with ---- to the ****, then you shut the hood, put on the bumper, and bam, pos neon coming down the way.
major props again buddy!
Old Dec 26, 2006 | 10:06 PM
  #80  
Moving_Target's Avatar
0.5 BAR
 
Joined: May 2005
Posts: 65
Default Re: 1996 neon M62 supercharger project-Day 5, supercharger is on!

Name:  DSCF0602.jpg
Views: 171
Size:  26.5 KB
JDM Holesaw to the rescue! I'd be abit wary of that lack of clearance but it'll probably machine itself extra space. Nice work so far!



All times are GMT -5. The time now is 12:56 PM.