Fabrication Everything From JBwelded/Fluxcored downpipes to Equal length SS Manifolds.

welding aluminum with OA

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Old 05-31-2009, 09:11 AM
  #11  
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no its not lol its "the preffered method of welding" for that company because that's what they sell.
90% of that industry is MIG welding, 2% pulsed mig, 8% tig.


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Just like this bozo:
1) he's lieing out his *** on his frontside/backside pictures. he's sickeningly using incorrect welding techniques to make the welds come out terrible
2) Argon backpurging is cheap. You're increasing your rate of argon consumption by what? 20-25%?
3) You CAN weld alu & SS without a backpurge provided you use the specified flux rods for it. which guess what! are still less expencive than the ---- he's spewing.
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Old 05-31-2009, 01:47 PM
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well supposedly it gives a softer weld for applications such as welding chopper gas tanks that will see a lot of vibration. the tig process gives you a harder weld that is more prone to cracking on the streets.
after they aneal and soften the metal OA keeps its soft.
i ordered the kit and he welds on the video and shows the underside. looks just like the topside. you can tell its the underside but its still stacked.
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Old 05-31-2009, 01:48 PM
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oh yeah i tried my first aluminum gas welding the other night. it was a lot harder than what i expected.
i gotta play around with flux mixture, flame heat, and metal type.
cast aluminum vs sheets of aluminum.
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Old 05-31-2009, 01:56 PM
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post up a pic when you get somethin together. good luck.
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Old 05-31-2009, 03:53 PM
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Please let us know how your results are.
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Old 06-01-2009, 12:51 AM
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i tried again tonight and actually got some penetration. (5 digit penetration hahah)
naw but i hammer tested it and it didnt break. tested on some cast aluminum IC piping off of a saab. once i get better ill fix my dizzy and then do my IC pipes all around.

sorry no pix tonight. ill get them manana though. for sho.
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Old 06-01-2009, 07:10 PM
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made a jack stand today. these are my good welds. mild steel square tubing.

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this is my first aluminum weld. super thin material. flux mixture was all wrong. it wasnt easy

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2nd attempt. thicker cast aluminum piping. super rich flux mix. remembered to put it on the inside of the pipe as well. worked out a little better.

aluminum is super easy to overheat. it will start to sag and fall through. right when it does that you gotta pull away.
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Old 06-04-2009, 10:48 AM
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wtf dude. i posted these pictures for everyone and no one even looks at em.

TTT!!!!!!!
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Old 06-04-2009, 09:17 PM
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that's a jack stand? haha.
j/k i've never welded so i dunno how hard it is. or how you made two pipes look like a collision between to burning cigarettes.
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Old 06-04-2009, 09:22 PM
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hahaha thats a good analogy, two cigarettes.
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