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-   -   my boost leak tester >$9 (https://www.homemadeturbo.com/fabrication-14/my-boost-leak-tester-%249-115647/)

emery 01-04-2010 01:25 PM

my boost leak tester >$9
 
saw this on an evo forum and made my own.
sized for a t3/t4 turbo w/ a 3 inch inlet.

1 rubber pvc connector i got from home depot 3" to 3" with hose clamps on it.

1 3 inch threaded pvc plug

1 valve stem i got from discount tire for free, i just told him that i needed an old one for a boost leak tester and he got one for me.

final product!!
http://i49.tinypic.com/2ag3y13.jpg

un assembled, kinda
http://i48.tinypic.com/246vo7k.jpg

obviously get the right size parts for your turbo inlet,
and follow the rules to testing,

dont go too far over your max boost.

just hook up your bike pump to the end and get pumping!

tecks 01-04-2010 09:42 PM

a+

tek_civic 03-17-2010 12:41 PM

do you get any leak past the TB and then through open valves etc? or with the plate closed does it seal well enough?

omgbossis21 03-17-2010 03:48 PM

The boost slowly leaks past the throttle body. I used a pvc cap for mine, i believe its a 2.75inch pvc cap with a tire valve in the middle =-)

emery 03-17-2010 05:16 PM

throttle body position doesnt matter since half the valves are closed at all times. either the pressure will stop before entering the cylinder or in the cylinder.

tek_civic 03-17-2010 11:32 PM

unless the engine stops on valve overlap. remember some of us are running NA cam timing/cams :p

hard2obtain 03-18-2010 11:20 PM

I like it... so easy

emery 03-19-2010 12:15 AM

hell if i know, ive never heard of valve overlap lol, im guessing you wont be able to hear the air leaking into the exhaust there though.

tek_civic 03-19-2010 11:30 AM

Valve overlap is prominent in NA engines and not so much turbo (factory specs on both). This is where both the intake and exhaust valves are open at the same time, this lets fresh air in and clear the combustion chamber at a high velocity as both ports are open. On turbo cars there still may be some overlap but it is much less as the air is being forced through at a much higher rate.

On NA cars that have been turbocharged excessive overlap can cause problems, nothing bad just efficient use of potential power (volumetric efficiency is lower). The cheap way to get by this, on a DOHC engine, is buy adjustable cam gears and clock them each away from eachother slightly to tune out the overlap. The best way is just new cams. On single cam engines and some DOHC it isnt possible to tune out the overlap with cam gears. The last option is to have the cams reground to a different profile, mixed results on this (either they last or they dont)

tek_civic 03-19-2010 11:30 AM

Valve overlap is prominent in NA engines and not so much turbo (factory specs on both). This is where both the intake and exhaust valves are open at the same time, this lets fresh air in and clear the combustion chamber at a high velocity as both ports are open. On turbo cars there still may be some overlap but it is much less as the air is being forced through at a much higher rate.

On NA cars that have been turbocharged excessive overlap can cause problems, nothing bad just efficient use of potential power (volumetric efficiency is lower). The cheap way to get by this, on a DOHC engine, is buy adjustable cam gears and clock them each away from eachother slightly to tune out the overlap. The best way is just new cams. On single cam engines and some DOHC it isnt possible to tune out the overlap with cam gears. The last option is to have the cams reground to a different profile, mixed results on this (either they last or they dont)

emery 09-24-2010 06:28 PM

damn, well idk then lol, im a noob boosted my car for the lolz

DannyAE 09-25-2010 03:05 AM

im gonna throw this out there...

if air can make it past your TB when your foot is off of the gas, you have an issue. the TB makes basically a perfect seal. in my toyota manual it says to check the throttle body, hold it up into the light, if any light seeps through its bad.

another thing to note. IF the TB is ruled out. the open valves also wouldnt mean anything. simply because after the valves are your pistons in the cylinders. pistons/piston rings are known to have a 1-3% (perfect) and a 4-6% loss at normal use.. meaning your rings never ever make a 100% seal...

meaning.
if you do have a leak, there is a 90% chance its before your TB or at the TB itself.

DannyAE 09-25-2010 03:07 AM

if you find out you have a leak and you check your TB and there is a perfect seal, you know you have boost leak.

DannyAE 09-25-2010 03:08 AM

lol lets quit drinking :)

emery 09-25-2010 05:07 AM

the leak tester goes on the turbo inlet.... not the TB

DannyAE 09-25-2010 01:37 PM


Originally Posted by emery (Post 1302640)
the leak tester goes on the turbo inlet.... not the TB

the turbo inlet pushes to the TB -> Intake manifold.


however you look at it, its going to the throttle body

Iknowthefuture 10-10-2010 03:33 AM

^dumb


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