Fabrication Everything From JBwelded/Fluxcored downpipes to Equal length SS Manifolds.

First welds with Smiley welder, give me some tips.

Thread Tools
 
Search this Thread
 
Old 07-12-2006, 11:24 AM
  #1  
1.5 BAR
Thread Starter
 
96turboracer's Avatar
 
Join Date: Sep 2003
Posts: 823
Default First welds with Smiley welder, give me some tips.

Hey everyone, just got my smiley welder all set up yesterday, couldn't really wait to try it out, so I ground the paint off of a bracket I had lying around and tried to lay a couple beads. Keep in mind this is my first time TIG welding so don't be too brutal.

I was using 1/16" tungsten with 1/16" filler rod and the amperage was 80. The metal was wirebrushed and cleaned with acetone after every weld.

pics:




You might not be able to tell much from these pictures, and the reverse side doesn't really tell you much at all because I didn't take the paint off off the backside. But if you can, does anyone have some tips for me?

To me it seems like the welds are sitting on top of the metal too much, like maybe I'm moving along too fast or something?

let me know,
thanks
Sky
96turboracer is offline  
Old 07-12-2006, 11:52 AM
  #2  
3.0 BAR
 
bumblezc's Avatar
 
Join Date: Sep 2003
Posts: 3,751
Default Re: First welds with Smiley welder, give me some tips.

Try a 3/32 Tungsten.

I never use a 1/16 anymore!
bumblezc is offline  
Old 07-12-2006, 11:58 AM
  #3  
1.5 BAR
Thread Starter
 
96turboracer's Avatar
 
Join Date: Sep 2003
Posts: 823
Default Re: First welds with Smiley welder, give me some tips.

Cool, I might try that, I think I've got a 5/32" tungsten as well- think that might be a bit much?

also I found this forum, www.weldingweb.com, I just registered and haven't poked around too much, but they seem to know what they're talking about.

96turboracer is offline  
Old 07-12-2006, 01:29 PM
  #4  
3.0 BAR
 
BoosTedZSix's Avatar
 
Join Date: Jan 2004
Posts: 5,708
Default Re: First welds with Smiley welder, give me some tips.

it kinda looks like your just melting the filler on top of the material??
BoosTedZSix is offline  
Old 07-12-2006, 03:15 PM
  #5  
0.5 BAR
 
4sillypwr's Avatar
 
Join Date: Dec 2003
Posts: 83
Default Re: First welds with Smiley welder, give me some tips.

The upper left weld looks like you are headed in the right direction. Did you say you cleaned AFTER each weld? You should be cleaning it before you weld. Maybe just a misstype :P

5/32 tungsten is Fing huge. I've never used anything that big ever. Try some 3/32 and maybe bump the amps up to about 100-110. Try to add a little more filler at the end of the weld to fill that crater and you should be mint.
4sillypwr is offline  
Old 07-12-2006, 03:48 PM
  #6  
1.5 BAR
Thread Starter
 
96turboracer's Avatar
 
Join Date: Sep 2003
Posts: 823
Default Re: First welds with Smiley welder, give me some tips.

Originally Posted by 4sillypwr
The upper left weld looks like you are headed in the right direction. Did you say you cleaned AFTER each weld? You should be cleaning it before you weld. Maybe just a misstype :P

5/32 tungsten is Fing huge. I've never used anything that big ever. Try some 3/32 and maybe bump the amps up to about 100-110. Try to add a little more filler at the end of the weld to fill that crater and you should be mint.
Awesome, thanks for the info, yeah I cleaned the metal before and after all welds. and i know what you mean about adding more filler at the end. That crater is horrendous.

EDIT: oh yeah and the other tungsten i have is the 3\32 not the 5/32 sorry.
96turboracer is offline  
Old 07-12-2006, 05:54 PM
  #7  
0.5 BAR
 
4sillypwr's Avatar
 
Join Date: Dec 2003
Posts: 83
Default Re: First welds with Smiley welder, give me some tips.

Originally Posted by 96turboracer
Awesome, thanks for the info, yeah I cleaned the metal before and after all welds. and i know what you mean about adding more filler at the end. That crater is horrendous.

EDIT: oh yeah and the other tungsten i have is the 3\32 not the 5/32 sorry.
Haha I was wondering why you would have tungsten that huge :P Might be harder to fill the craters because you don't have a remote amperage control but you can play wit changing the torch angle and arc length at the end to try and taper the heat back a little bit.


Sidenote: I just noticed that this is titled "hotrex" LMAO.
4sillypwr is offline  
Old 07-12-2006, 07:51 PM
  #8  
0.0 BAR
 
SpankedYA!'s Avatar
 
Join Date: Mar 2004
Posts: 0
Default Re: First welds with Smiley welder, give me some tips.

I use 3/32 tungsten as well.
SpankedYA! is offline  
Old 07-13-2006, 03:02 AM
  #9  
3.0 BAR
 
hotrex's Avatar
 
Join Date: Dec 2002
Posts: 12,568
Default Re: First welds with Smiley welder, give me some tips.

this is 3/32 tungsten root passed 100 amps 90 amp cover pass 18cfm gas gas lense and 2 steel reserve 40s.
1/16 308l filler. i cant use 3/32 rod it comes out like hot ***.

Name:  000_1238.jpg
Views: 13
Size:  13.9 KB
Name:  000_1242.jpg
Views: 19
Size:  23.1 KB
Name:  000_1240.jpg
Views: 11
Size:  17.7 KB
bonus collector action


boner material
Name:  000_1236.jpg
Views: 16
Size:  27.8 KB
hotrex is offline  
Old 07-13-2006, 03:05 AM
  #10  
3.0 BAR
 
hotrex's Avatar
 
Join Date: Dec 2002
Posts: 12,568
Default Re: First welds with Smiley welder, give me some tips.

stay sober kids. dont be like uncle hotrex
hotrex is offline  
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
hmtcrxsir
Forced Induction
4
08-19-2006 12:14 AM
91efate
Fabrication
126
07-14-2006 04:03 PM
Wink1018
Fabrication
27
05-24-2006 07:00 AM
kamilk69
Fabrication
14
05-22-2006 01:44 PM



Quick Reply: First welds with Smiley welder, give me some tips.



All times are GMT -5. The time now is 12:49 PM.