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-   -   First attempt at collector *update 8 OMGgaslense ftl?? 56k no (https://www.homemadeturbo.com/fabrication-14/first-attempt-collector-%2Aupdate-8-omggaslense-ftl-56k-no-79435/)

SpankedYA! 07-18-2007 09:55 PM

Re: First attempt at collector - help please *update
 
I just had to do some -12an fittings in a fuel tank sump and it was a straight travel affair due to space and impairment of movement.

seerex 07-18-2007 11:39 PM

Re: First attempt at collector - help please *update
 

Originally Posted by sharkytm
You can put a pedal on that machine.
Take the potentiometer thats behind the amperage knob out, extend the wiring, and put it into a pedal for a sewing machine or a video game system. Thats how I would have done it (had the guy I bought my HF TIG from not already done it). It works really really well. My pedal is a MadCatz game pedal for a N64, he got it for like $10.

Do you have any pic's of this?

Toysrme 07-19-2007 12:29 AM

Re: First attempt at collector - help please *update
 
yes there are if you search back to his thread, however it's a pointometer and three wires. not much to see...

i used a spare dremel foot pedal control i had laying around for mine.

BigWheeze 07-20-2007 06:32 AM

Re: First attempt at collector - help please *update
 
any proccess GTAW, SMAW, SA, GMAW, FCAW-G all like a creater

seerex 07-20-2007 01:10 PM

Re: First attempt at collector - help please *update
 

Originally Posted by Toysrme
yes there are if you search back to his thread, however it's a pointometer and three wires. not much to see...

i used a spare dremel foot pedal control i had laying around for mine.

Would you mind posting a pic ;).

Octanox 07-23-2007 04:50 AM

Re: First attempt at collector - help please *update
 
practise your welds on scrap metal. clean the area good and weld away. I think you move to fast wile welding.

lkailburn 07-28-2007 06:45 PM

Re: First attempt at collector - help please *update 2 56K no
 
Collector attempt #2

My dad was lucky enough to get some scrap 1.5" sch40 pipe.about 10 feet of it freshly sandblasted :6

slicing it up on my "jig" haha
http://www.lukekailburn.com/media/mi...r/100_2871.jpg
http://www.lukekailburn.com/media/mi...r/100_2875.jpg

another good fitment
http://www.lukekailburn.com/media/mi...r/100_2873.jpg
http://www.lukekailburn.com/media/mi...r/100_2877.jpg

snky snky
http://www.lukekailburn.com/media/mi...r/100_2886.jpg

A little bevel
http://www.lukekailburn.com/media/mi...r/100_2887.jpg

After beveling, wirewheeling, and wiped with rubbing alcohol
http://www.lukekailburn.com/media/mi...r/100_2891.jpg


Root pass no filler

Side 1
http://www.lukekailburn.com/media/mi...r/100_2898.jpg
http://www.lukekailburn.com/media/mi...r/100_2900.jpg

Sh$% tack weld on side 2 broke. had to vice it back together and retack.
http://www.lukekailburn.com/media/mi...r/100_2902.jpg

Side 2
http://www.lukekailburn.com/media/mi...r/100_2907.jpg

not fully penetrating on the root passes tho. idk if i need more heat or just go slower?
http://www.lukekailburn.com/media/mi...r/100_2914.jpg

This happened once after a weld, as soon as i turned off the gas it went blue. i think the tungsten was too hot when i turned the gas off.
http://www.lukekailburn.com/media/mi...r/100_2917.jpg

Side 2 root pass done
http://www.lukekailburn.com/media/mi...r/100_2919.jpg

Side 1 root pass done
http://www.lukekailburn.com/media/mi...r/100_2921.jpg

The top on the root pass. ugh..still not good. it wont form a puddle forever and then as soon as i start moving at the top it burns it up extremely fast.
http://www.lukekailburn.com/media/mi...r/100_2922.jpg

1 pass with filler side 2
http://www.lukekailburn.com/media/mi...r/100_2924.jpg

1 pass with filler side 1
http://www.lukekailburn.com/media/mi...r/100_2926.jpg

top with filler
http://www.lukekailburn.com/media/mi...r/100_2931.jpg

end result from the inside
http://www.lukekailburn.com/media/mi...r/100_2928.jpg


It definitely came out alot better than the first one. i think cleanliness and the thicker material helped alot with that one. but also learning new tricks from everyone's comments. that helped a lot. i made sure to keep the tungsten out only about 1/16", always ground the tungsten in parallel, cleaned and beveled the material like suggested kept consistent speed etc etc.


Please leave your comments on this second attempt!!

thanks guys!

-Luke

turbob16hatch 07-29-2007 04:59 AM

Re: First attempt at collector - help please *update 2 look! 56K no
 
you do not need to do a root pass on collector's. and i think you are still using to much heat, based of your haz it looks very hot.

you still need to work on your consistency with adding the filler, this will take time as i still strugle with this after 1 year.

go get some plate say 1/8th inch stainless and bevel it a good amount and go at it. just do 1 pass with filler and worry about your technique not color or whatever.

i prefer ss over mild as i don't like how the welds turn out on mild. but that is just my personal preference.

once you prefect the flat plate wedls then try another collector.


lkailburn 07-29-2007 10:02 AM

Re: First attempt at collector - help please *update 2 look! 56K no
 
hmm, well what are your thoughts on the penetration? im not seeing much of anything on the inside of the collector.

the welding on this 1.5" sch40 collector was done at 65-75amps. i would adjust it to see if it felt better hotter or colder. but i think most of the time 70amps felt good.

is that too hot?

EDIT: also, when is a root pass appropriate if not here? i thought it was a good idea to do on thicker metal such as sch40?

thanks,

-Luke

Scott-EP 07-29-2007 10:09 AM

Re: First attempt at collector - help please *update 2 look! 56K no
 
it looks to me like you are now making something that will hold. its just up to the amount you practice now.


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