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Doing Lexan Windows?

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Old 09-22-2005, 06:15 PM
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Default Doing Lexan Windows?

I know atleast a couple guys have done them on here so just lookin for some advice best material and most accurate way to cut the material. This is for my 1st gen crx all motor drag car I know all motor sucks. Thanks
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Old 09-22-2005, 06:22 PM
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Default Re: Doing Lexan Windows?

don't take the plastic ---- off till your done cutting it are you gona drape form it?
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Old 09-22-2005, 06:30 PM
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Default Re: Doing Lexan Windows?

drape form what, his car is a box
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Old 09-22-2005, 06:45 PM
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Default Re: Doing Lexan Windows?

lexan is real hard to cut.
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Old 09-22-2005, 07:07 PM
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Default Re: Doing Lexan Windows?

Well I was thinking the bandsaw would be the best but what style blade do I use dont want to melt it nor crack it
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Old 09-22-2005, 08:05 PM
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Default Re: Doing Lexan Windows?

Heres a site that tells you all the diffrent tools you can use to cut lexan, and how to set them up to get the job done right:

http://www.knoll.com/techdoc/ImagoPr...n%20061603.pdf

that should be all you'll need
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Old 09-22-2005, 11:08 PM
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Default Re: Doing Lexan Windows?

I did my sunroof with just a jigsaw and a metal blade. It came out pretty decent, you will have to use a nice file to round the edges so it looks good. And yes leave the plastic on when your cutting it.

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Old 09-28-2005, 02:58 PM
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Default Re: Doing Lexan Windows?

Got a 4' by 4' sheet for $35 shipped from either aircraftspruce or whatever their competitor is. Other places on the interweb wanted $jack$, as did Homeboy Depot, and Lowes locally only carries heavyweight shatter-y plexiglass.
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Old 09-28-2005, 02:59 PM
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Default Re: Doing Lexan Windows?

FYI, the CRX's rear hatch got discreetly sawzalled and lexaned, weighs in at 16 lbs 9 oz. Looks close enough to stock most ppl wouldn't notice.
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