Re: 95 TSI AWD Project VGT Holset no 56k Thanks guys.
As far as money spent on the turbo setup itself, I've spent very little. I picked up the turbo new never installed off ebay for $400 shipped. Other than odds and ends, fittings and such it was labor mostly labor, not money. I spent far more working on all the little stuff, injectors, AFPR ect than the turbo setup itself.
The turbos can be had for very little. There are usually 3-4 on ebay at any given time. Given the oldest one can be is 2 years or so, most are in very good shape. My friend just picked one up to experiment with for $200 shipped. It seems most people take the view of the above poster and steer clear of them or are scared of them because of all the stuff people pass around about garrett VNT's not being able to take the heat of a gasoline engine. The Dodge dealers have been pulling and replacing them because of a soot buildup issue causing the VGT mechanism to stick another reason they are plentiful at the moment. I shouldn't have that issue since we don't make nearly the soot a diesel will make and have higher average EGTs that should help burn anything off.
I guess I understand since its a somewhat unknown, and definitely not a bolt on due to the external size and the non standard flange, but I like figuring shit out on my own and experimenting.
As for being a rocketship, its definitely not there yet. I still don't have an intercooler on it, and I haven't taken it past 4400 rpm at anything more than half throttle yet due to the boost creep without the wastegate connected. I did get my 1 bar spring in the mail today, so I can start tuning it out above that point. E85 and the reduction in exhaust manifold pressure definitely helps with offsetting the lack of intercooler, but it still isn't making big power or anything yet.
I'm mainly impressed with the spool, transient response and what should turn out to be a very wide easy to drive fast powerband.
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